Volvo XC60 recalls

Affected vehicles may experience a temporary loss of braking functionality after coasting downhill with ‘B’ mode selected or when using One Pedal Drive. This could potentially lead to a collision.

Fix: Install modified software via an Over the Air (OTA) update.

2,254 vehicles · built 24 Jul 2019 to 25 Jun 2025

On affected vehicles the High Voltage (HV) Battery may have a manufacturing defect which could cause the battery cells to overheat when the HV Battery is fully charged. In a worst-case scenario there is a risk of fire when the vehicle is parked up with a fully charged HV Battery.

Fix: Check and replace the HV Battery if necessary and install modified software.

780 vehicles · built 25 Sep 2019 to 29 Nov 2021

The rod connecting the brake pedal to the brake booster may not have been assembled correctly. The final torque might not be according to manufacturing specification due to deviations in the equipment. If the rod does disconnect the mechanical connection between brake pedal and brake booster cannot be guaranteed. In the worst-case scenario if the rod disconnects the brake pedal function cannot be guaranteed

Fix: A Volvo retailer will check and if necessary tighten the rod to correct specification.

970 vehicles · built 27 May 2019 to 14 Feb 2020

The screw joints for the seats and seat-belts may not have been torqued to the correct specification which means in the event of an impact insufficient protection will be available.

Fix: The solution is to check and adjust the torque.

vehicle count not given · built 6 Aug 2022 to 4 Jul 2023

There may be a potential software error in the brake control module.

Fix: Update the brake control module software.

10,197 vehicles · built 10 Nov 2022 to 13 Jan 2023

The Engine Control Module (ECM) may prevent the combustion engine from starting.�

Fix: Download updated software.

4,755 vehicles · built 23 Mar 2021 to 5 Oct 2022

The thrust bearing in the turbo charger may not be robust enough.

Fix: Replace turbocharger with a modified version which has an improved thrust bearing.

2,083 vehicles · built 5 Feb 2019 to 2 Sep 2019

There may be an insufficient or missing welding connection in the Hydraulic Unit of the Brake System.

Fix: Replace the Hydraulic Unit.

28 vehicles · built 14 Jun 2019 to 8 Mar 2021

There is a risk that the 15amp fuse could blow which will prevent the low pressure fuel pump operating.

Fix: Replace the 15A fuse with a 20A fuse which can withstand this peak.

14,380 vehicles · built 7 Nov 2018 to 11 Mar 2020

Vehicles may have the Supplementary Restraint System (SRS) control unit incorrectly tightened to the car body.

Fix: Inspect and tighten the SRS control unit.

704 vehicles · built 11 Sep 2020 to 22 Sep 2020

Vehicles may have incorrectly tightened front wiper arm securing nuts

Fix: Check and tighten the nuts to an increased torque setting.

31,778 vehicles · built 20 May 2017 to 25 May 2020

There is a risk for trapped air to be in the cooling system which may result in insufficient cooling of engine components.

Fix: Add an extra degassing line (Bleeder Hose) between the cooling system radiator and the cooling system expansion tank which will evacuate the trapped air

76,945 vehicles · built 31 Oct 2013 to 21 Oct 2016

There is a risk for trapped air to be in the cooling system which may result in insufficient cooling of engine components.

Fix: Add an extra degassing line (Bleeder Hose) between the cooling system radiator and the cooling system expansion tank which will evacuate the trapped air.

15,167 vehicles · built 14 Nov 2012 to 26 Oct 2016

Potential breakage/fatigue of a flexible steel cable supporting the front seatbelt anchor point.

Fix: Replace the seat belt fastener with a new designed seat belt fastening.

170,160 vehicles · built 18 Mar 2008 to 22 Apr 2016

The Automatic Emergency Brake System a function of the IntelliSafe system may not always engage increasing the risk of a collision

Fix: Affected vehicles must have new software downloaded

56,385 vehicles · built 30 Sep 2019 to 10 Mar 2020

Possible loss of power whilst driving.

Fix: Vehicles must have updated software downloaded.

53 vehicles · built 11 Nov 2019 to 27 Nov 2019

The engines plastic inlet manifold may melt and deform

Fix: Update vehicles with improved soot reducing software cleaning of TMAP and EMAP. Fit additional hoses where necessary.

• XC60: vehicle count not given · built 14 Nov 2012 to 14 Oct 2016
• XC60: vehicle count not given · built 5 Nov 2013 to 22 Apr 2016

Under certain conditions in cold climates the tailgate lifting arms may freeze and separate.

Fix: Replace both lifting arms on the tailgate.

13,273 vehicles · built 12 Jan 2017 to 26 Oct 2018

Small cracks on the inside of a rubber fuel hose.

Fix: Replacement of affected fuel hoses.

30,777 vehicles · built 11 Apr 2015 to 30 May 2016

There may be a software issue in the Vehicle Connectivity Module.

Fix: Upgrade software in the Vehicle Connectivity Module.

7,322 vehicles · built 3 Mar 2017 to 30 Oct 2018

It has been identified by the manufacturer that the air-bag initiator does not meet specification. This can therefore result in the initiator not functioning correctly which can lead to none deployment of the air-bag. Should a collision occur then there is an increased risk of injury to the occupants of the vehicle.

Fix: Recall all affected vehicles to replace the air-bags with a new quality assured component.

1,415 vehicles · built 16 Aug 2016 to 23 Sep 2016

It has been identified there is a possibility the front seatbelt buckle stud may not have been punched correctly during production. This may result in a separation between the buckle and seatbelt bracket if the vehicle is involved in a collision.

Fix: Recall all affected vehicles to inspect the seatbelt buckle and if required to replace the seatbelt buckle.

47 vehicles · built 26 Nov 2015 to 27 Apr 2016

Due to a potential manufacturing defect the gas generator in the driver�s airbag module may not deploy as intended. This may reduce the affectivities of the airbag.

Fix: On affected vehicles replace the driver's air bag module.

123 vehicles · built 25 Apr 2016 to 15 May 2016

Involved vehicles may have a software issue which could cause the engine to momentarily cut-out and restart while driving. This could also cause disturbances in some electrical systems such as shut down of the instrument cluster infotainment system and loss of power steering assistance.

Fix: Recall the vehicles that are likely to be affected and upgrade the software of the control units.

7,237 vehicles · built 26 Jan 2015 to 18 Feb 2016

Fuel gauge may not show correct level

Fix: The remedy is not yet available for all models. Until a remedy is available the manufacturer advises to maintain fuel level above approx one third.

1,109 vehicles · built 21 Nov 2014 to 16 Apr 2015

Fuel gauge may not show correct level

Fix: The remedy is not yet available for all models.. Until a remedy is available the manufacturer advises to maintain fuel level above approx one third.

2,743 vehicles · built 21 Nov 2014 to 16 Apr 2015

Fuel gauge may not show correct level

Fix: Dependent on affected Model update software. Until updated the manufacturer advises to maintain fuel level above approx one third.

5,354 vehicles · built 6 May 2014 to 11 Dec 2015

Affected vehicles may have a crankshaft that has been insufficiently hardened which may fail and nay cause engine failure.

Fix: Check identity of crankshaft. If the relevant marking is not present then replace engine.

9 vehicles · built 28 Aug 2015 to 29 Sep 2015

The crankshaft may not have been sufficiently hardened and may fail this in turn can lead to sudden and catastrophic engine failure. The failure may be preceded by loss of power and a knocking noise.

Fix: Recall the vehicles that are likely to be affected and replace the engine.

5 vehicles

Vehicles with manual gearboxes and start/stop functionality have Parking Brake Module (PBM) software that may allow the parking brake to unintentionally release. The unintended release of the parking brake can only occur when the engine is running and the gearstick moved so it will happen when the vehicle is attended.

Fix: Recall the vehicles that are likely to be affected to download upgraded Parking Brake Module (PBM) software.

2,146 vehicles · built 12 May 2011 to 30 Jan 2015

The auxiliary drive belt tensioner can suffer from premature wear which may cause it to fail. This can lead to loss of steering power assistance and a slight possibility of loss of drive should the drive belt or tensioner invade the cambelt area.

Fix: Recall the vehicles that are likely to be affected to replace the auxiliary drive belt and tensioner.

3,134 vehicles

There could be a sudden and unexpected failure of the bottom end of the engine because of a non-conformity during production of the connecting rods.

Fix: Recall the vehicles that are likely to be affected to replace the engine.

6 vehicles

Some vehicles may have had excessive underbody protection applied which when drying. could have formed small stalactite shaped formations. These formations may have formed close to the underbody fuel lines and could damage them and cause a fuel leak. Due to the positioning of the fuel lines escaping fuel or fuel vapour could potentially lead to a fire.

Fix: Inspect all vehicles and cut any stalactite shaped formations off. If the fuel line is damaged it will be replaced. Only 1% of vehicles are expected to have any damage to the fuel line.

481 vehicles · built 10 Jan 2012 to 26 Jan 2012

It has been identified that the wiring harness for the SRS system may not have been correctly attached to the front seat frames. It is possible that continued adjustment of the seat position may cause the harness to become detached. If this should occur a warning light will illuminate on the instrument panel warning the driver of a fault with the SRS system. However in this condition the front and side airbags may not deploy if the vehicle is involved in a collision.

Fix: Recall all affected vehicles for an inspection of the wiring harnesses and ensure that it is correctly routed and secured. If not then reroute and securing of the wiring harness.

9,330 vehicles

The auxiliary drive belt tensioner may fail. This can lead to loss of steering power assistance and a slight possibility of loss of drive should the drive belt or tensioner invade the cambelt area.

Fix: Recall the vehicles that are likely to be affected to replace the auxiliary drive belt and tensioner.

7,302 vehicles · built 1 Jan 2007 to 31 Dec 2009

The auxiliary drive belt tensioner may fail. If the tensioner fails it would cause a loss of power steering assistance and possible loss of drive.

Fix: Replace the auxiliary drive belt tensioner.

9,936 vehicles · built 1 Jan 2009 to 31 Dec 2010

It is possible in certain circumstances for the engine oil level to rise above the maximum level. This situation could lead to engine speed being maintained or possibly increased after the throttle pedal is released. In extreme cases the engine could continue to run after it has been switched off.

Fix: Recall the vehicles that are likely to be affected to adjust the engine oil level and carry out a software upgrade.

4,787 vehicles

It is possible that the driver's and passenger's front powered seats may not be fitted with the front stop lug. The lug restricts the movement of the seats and if not fitted it is possible to position the seats too far forward or backwards. This could increase the chances of injury should the vehicle be involved in an accident.

Fix: Recall all affected vehicles to inspect for fitment of the lugs and if found to be missing fit new lugs.

103 vehicles

On certain five cylinder engines it is possible that the high pressure fuel pipes may not have been correctly installed and may leak. This should be identified by a smell of fuel from the engine bay. However it is possible that in extreme cases an engine bay fire could occur.

Fix: Recall all affected vehicles and replace the high pressure pipes.

845 vehicles

When driving at low speeds a fault within the software calibration of the engine and transmission control modules may lead to a drop in the engine idle speed when braking or releasing the accelerator. In extreme cases this may result in the engine cutting out without warning.

Fix: Recall the vehicles that are likely to be affected to upgrade the engine/transmission software.

64 vehicles