Aprilia recalls

For affected machines the materials used in the production of the left-hand grip has been found to contain a chemical substance that does not comply with current health and safety regulations and could pose a risk of interference with the endocrine and reproductive systems.

Fix: Replacement of the left-hand grip.

57 vehicles · built 7 Jun 2025 to 24 Jul 2025

For affected machines the materials used in the production of the left-hand grip has been found to contain a chemical substance that does not comply with current health and safety regulations and could pose a risk of interference with the endocrine and reproductive systems.

Fix: Replacement of the left-hand grip.

18 vehicles · built 7 Apr 2025 to 24 Jul 2025

For affected machines the materials used in the production of the left-hand grip has been found to contain a chemical substance that does not comply with current health and safety regulations and could pose a risk of interference with the endocrine and reproductive systems.

Fix: Replacement of the left-hand grip.

30 vehicles · built 7 Apr 2025 to 24 Jul 2025

For affected machines the materials used in the production of the left-hand grip has been found to contain a chemical substance that does not comply with current health and safety regulations and could pose a risk of interference with the endocrine and reproductive systems.

Fix: Replacement of the left-hand grip.

37 vehicles · built 7 Jun 2025 to 24 Jul 2025

Failure of connecting rods resulting in catastrophic engine failure due to supplied connecting rods manufactured outside of specification.

Fix: Replace the engine with one that contains connecting rods that meet specification

64 vehicles · built 1 Mar 2021 to 28 Apr 2021

Failure of connecting rods resulting in catastrophic engine failure due to supplied connecting rods manufactured outside of specification.

Fix: Replace the engine with one that contains connecting rods that meet specification

64 vehicles · built 1 Mar 2021 to 28 Apr 2021

Brake pad material may detach from the back plate.

Fix: Check part number on disc pad replace if the number is the faulty part number

1,142 vehicles · built 17 Mar 2017 to 4 Feb 2020

Brake pad material may detach from the back plate.

Fix: Check part number on disc pad replace if the number is the faulty part number.

350 vehicles · built 19 Jan 2017 to 1 Apr 2019

Insufficient free play in front brake lever

Fix: Check lever play and replace master cylinder if affected

325 vehicles · built 13 Feb 2013 to 4 May 2016

Insufficient free play in front brake lever

Fix: Check lever play and replace master cylinder if affected

325 vehicles · built 24 Apr 2015 to 23 Feb 2018

Insufficient free play in front brake lever

Fix: Check lever play and replace master cylinder if affected

325 vehicles · built 16 Jun 2017 to 23 Jul 2018

The brake master cylinder push rod and boot are allowing air to pass into the master cylinder which will gradually extend the movement of the lever until the efficiency of the brake is compromised.

Fix: Recall the machines that are likely to be affected and replace the brake master cylinder push rod and boot.

1,012 vehicles · built 10 Jul 2013 to 11 May 2016

The brake master cylinder push rod and boot are allowing air to pass into the master cylinder which will gradually extend the movement of the lever until the efficiency of the brake is compromised.

Fix: Recall the machines that are likely to be affected and replace the brake master cylinder push rod and boot.

1,012 vehicles · built 19 Jan 2011 to 12 Mar 2012

The brake master cylinder push rod and boot are allowing air to pass into the master cylinder which will gradually extend the movement of the lever until the efficiency of the brake is compromised.

Fix: Recall the machines that are likely to be affected and replace the brake master cylinder push rod and boot.

1,012 vehicles · built 24 Jun 2013 to 23 Jun 2016

The fuel hose from the tank mounted fuel pump may leak. With the most adverse circumstances a fire could occur.

Fix: Recall the machines that are likely to be affected and replace the fuel hose.

175 vehicles · built 11 Sep 2013 to 3 Jul 2014

Non-conformant front brake master cylinders have been installed on a specific batch vehicles. These non-conformant parts may have a defective hydraulic circuit which in certain conditions may result in longer than normal braking distances.

Fix: Recall the machines that are likely to be affected and check the batch number of the front brake master cylinder. Where a master cylinder from the affected batch is found it will be replaced.

19 vehicles · built 1 Oct 2015 to 30 Oct 2015

The fastening which fixes the front sprocket to the gearbox output shaft may slacken and cause abnormal noise to occur from the nearside of the engine. If the noise is not heard or ignored eventually the rear wheel will lock. This will increase the risk of an accident.

Fix: Recall the machines that are likely to be affected and check the diameter of the recess on the secondary gearbox shaft. Fit a revised sprocket fastener kit or where necessary fit both a new secondary shaft to the gearbox and a revised sprocket fastener kit.

96 vehicles · built 29 May 2013 to 18 Sep 2014

The fastening which fixes the front sprocket to the gearbox output shaft may slacken and cause abnormal noise to occur from the nearside of the engine. If the noise is not heard or ignored eventually the rear wheel will lock. This will increase the risk of an accident.

Fix: Recall the machines that are likely to be affected and check the diameter of the recess on the secondary gearbox shaft. Fit a revised sprocket fastener kit or where necessary fit both a new secondary shaft to the gearbox and a revised sprocket fastener kit.

96 vehicles · built 29 May 2013 to 18 Sep 2014

The fastening which fixes the front sprocket to the gearbox output shaft may slacken and cause abnormal noise to occur from the nearside of the engine. If the noise is not heard or ignored eventually the rear wheel will lock. This will increase the risk of an accident.

Fix: Recall the machines that are likely to be affected and check the diameter of the recess on the secondary gearbox shaft. Fit a revised sprocket fastener kit or where necessary fit both a new secondary shaft to the gearbox and a revised sprocket fastener kit.

96 vehicles · built 29 May 2013 to 18 Sep 2014

It has been established that a manufacturing defect in the rotor of the fuel pump installed in the aforementioned machines can cause failure of the pump. This may cause the engine not start or it can cause the engine to stall if the machine is being used in particularly high ambient temperatures.

Fix: Recall all affected machines to check and if require place the fuel pump.

309 vehicles · built 2 Apr 2008 to 21 Jul 2010

It has been established that a manufacturing defect in the rotor of the fuel pump installed in the aforementioned machines can cause failure of the pump. This may cause the engine not start or it can cause the engine to stall if the machine is being used in particularly high ambient temperatures.

Fix: Recall all affected machines to check and if require place the fuel pump.

309 vehicles · built 2 Apr 2008 to 21 Jul 2010

It has been established that a manufacturing defect in the rotor of the fuel pump installed in the aforementioned machines can cause failure of the pump. This may cause the engine not start or it can cause the engine to stall if the machine is being used in particularly high ambient temperatures.

Fix: Recall all affected machines to check and if require place the fuel pump.

309 vehicles · built 2 Apr 2008 to 21 Jul 2010

It has been established that a manufacturing defect in the rotor of the fuel pump installed in the aforementioned machines can cause failure of the pump. This may cause the engine not start or it can cause the engine to stall if the machine is being used in particularly high ambient temperatures.

Fix: Recall all affected machines to check and if require place the fuel pump.

309 vehicles · built 2 Apr 2008 to 21 Jul 2010

It has been established that a manufacturing defect in the rotor of the fuel pump installed in the aforementioned machines can cause failure of the pump. This may cause the engine not start or it can cause the engine to stall if the machine is being used in particularly high ambient temperatures.

Fix: Recall all affected machines to check and if require place the fuel pump.

309 vehicles · built 2 Apr 2008 to 21 Jul 2010

The front brake line may chafe against the oil supply pipe and leak fluid. In the worst case the performance of the front brake will rapidly diminish.

Fix: Recall the machines that are likely to be affected to fit a plastic guard.

41 vehicles · built 1 Jan 2010 to 31 Dec 2011

The engine may lose performance/stall due to valve/s dropping due to premature wear of the valve cap.

Fix: Recall the machines that are likely to be affected to replace the upper cups of the intake and exhaust valves.

3 vehicles · built 12 Jul 2012 to 19 Oct 2012

The engine may fail without warning due to the connecting rods not being to the correct specification.

Fix: Recall the machines that are likely to be affected and fit a new quality assured engine unit.

60 vehicles

It has been identified that on subject machines cracking of both main frame members can occur.

Fix: Recalled machines will be fitted with a steel support in the subject area.

530 vehicles · built 1 Jan 2004 to 31 Dec 2008

It has been found that some fuel tank ventilation valves are not to the required specification. This concern could lead to a build up of pressure and the fuel tank expanding. If this happens the tank could come into contact with the rear wheel and wear through.

Fix: Recall the machines that are likely to be affect to replace the fuel tank ventilation valve.

60 vehicles

The efficiency of the front brake could be compromised by poor machining of the brake pipes.

Fix: Recall the machines that are likely to be affected to replace the brake pipes with a quality assured product.

294 vehicles

It has been identified that road debris and or stones can enter the throttle body and obstruct the throttle linkage causing the throttle to remain open.

Fix: Recall all affected machine to fit protective cover to throttle body assembly and where necessary replace throttle cable body and upgrade the ECU software.

60 vehicles

Engine may stall and/or exhibit abnormal running.

Fix: Recall affected machines check and if necessary replace throttle body TPS sensor.

85 vehicles · built 1 Jan 2004 to 31 Dec 2005

Engine may stall and/or exhibit abnormal running.

Fix: Recall affected machines check and if necessary replace throttle body TPS sensor.

85 vehicles · built 1 Jan 2004 to 31 Dec 2005

It has been identified that some Sport City machines could display a problem with the fuel level sensor ring nut which may under certain conditions result in a fuel leak.

Fix: On machines which are likely to develop the problem the fuel tank will be changed.

9 vehicles · built 1 Jan 2005 to 7 Dec 2006

It is possible that the rear swinging arm could crack.

Fix: Recall the vehicles that are likely to be affected and replace the swinging arm.

1,892 vehicles

It has been identified that in some instances a link within the drive chain may break under particular riding conditions and after high mileage.

Fix: Recalled machines which have covered less than 12000km will have the chain replaced. Machines which have covered in excess of 12000km's will have the chain and sprockets replaced.

180 vehicles

It has been identified that in some instances a link within the drive chain may break under particular riding conditions and after high mileage.

Fix: Recalled machines which have covered less than 12000km will have the chain replaced. Machines which have covered in excess of 12000km's will have the chain and sprockets replaced.

180 vehicles

It has been identified that in some instances a link within the drive chain may break under particular riding conditions and after high mileage.

Fix: Recalled machines which have covered less than 12000km will have the chain replaced. Machines which have covered in excess of 12000km's will have the chain and sprockets replaced.

180 vehicles

The bolts retaining the brake caliper carrier plates may become loose.

Fix: Recall the machines that are likely to be affected replace the brake caliper carrier plates and fixings.

239 vehicles

The return spring pin for the side stand is not to specification and could fail. This will allow the side side to drop down whilst the machine is being ridden.

Fix: Recall the vehicles that are likely to be affected and fit a new side stand.

202 vehicles

An out of tolerance internal spacer within the front forks can if it reaches maximum compression not return to its original position. This could cause difficulties in control of the machine.

Fix: Recall the affected machines and replace the internal spacer with the correct specification one.

19 vehicles · built 1 Mar 2003 to 1 Mar 2003

Incorrect specification inner valve springs have been fitted to the engine inlet and exhaust valves. Failure of the engine could result.

Fix: Fit replacement inner valve springs.

84 vehicles

The hydraulic fluid in the front brake system may not be to the correct specification. This could result in a reduction in the effectiveness of the brake under conditions of hard use.

Fix: Recall affected motorcycles drain hydraulic fluid from front brakes refill with DOT4 specification fluid and bleed brakes.

1,961 vehicles

The hydraulic fluid in the front brake system may not be to the correct specification. This could result in a reduction in the effectiveness of the brake under conditions of hard use.

Fix: Recall affected motorcycles drain hydraulic fluid from front brakes refill with DOT4 specification fluid and bleed brakes.

1,961 vehicles

The steering head welding connection to the frame main tube may break and affect the directional control of the moped.

Fix: Recall the affected machines and strengthen the steering head to frame main tube weld.

810 vehicles