Ford Explorer recalls

Affected vehicles may have a panoramic roof with an improper adhesion bond. This could result in wind noise water leak or separation from the vehicle.

Fix: Test the adhesion bonding of the panoramic roof. and replace if necessary

21 vehicles · built 18 Mar 2026 to 26 Mar 2026

Affected vehicles may have rear axle joints that were not tightened to the specified torque during manufacturing.

Fix: Check toe and camber links to subframe torques and if not according to specification change the fixings. A check of wheel alignment is also required.

• EXPLORER: 7 vehicles · built 7 Apr 2025 to 6 Jun 2025
• EXPLORER: 10 vehicles · built 12 Jun 2025 to 1 Sep 2025
• EXPLORER: 5 vehicles · built 6 Oct 2025 to 31 Oct 2025

On affected vehicles a software problem may result in issues with the rear-view camera that reduce the driver’s view or with it remaining on after a reversing event.

Fix: Update the vehicle software to the latest level.

8 vehicles · built 11 Apr 2023 to 29 Jun 2023

Affected vehicles may have a ground connection where the correct tightening torque was not achieved during manufacturing. This may lead to the malfunction of specific features engine stalling and arcing with an increased risk of localised melting.

Fix: Inspect the ground connection and if necessary tighten the nut to the correct specification.

5 vehicles · built 31 Mar 2025 to 21 May 2025

Affected vehicles have been manufactured with a rear right seatbelt bracket that could potentially have a missing weld. The absence of the weld could compromise the integrity of the seatbelt system during an accident.

Fix: Install a nut and bolt to restore the integrity of the rear right seatbelt bracket.

31 vehicles · built 19 May 2025 to 23 May 2025

Vehicles may have been produced with bolts on the rear axle that do not meet the specification and could potentially fracture.

Fix: Replace affected parts

• EXPLORER: vehicle count not given · built 6 Nov 2019 to 6 Nov 2019
• EXPLORER: 1 vehicle · built 6 Nov 2019 to 6 Nov 2019
• EXPLORER: 1 vehicle · built 20 May 2020 to 20 May 2020
• EXPLORER: vehicle count not given · built 20 May 2020 to 20 May 2020

The affected vehicles may have a manufacturing defect in one or more of the vehicles. High Voltage battery cells which may result in a cell with a lower than expected capacity. In certain cases the low-capacity cell may develop an internal short circuit.

Fix: On affected vehicles the battery will be replaced.

• EXPLORER: 1 vehicle · built 20 May 2020 to 20 May 2020
• EXPLORER: 1 vehicle · built 6 Nov 2019 to 6 Nov 2019

In some of the affected vehicles the rear axle bolts may fracture during vehicle acceleration and may prevent the vehicle from being held stationary if the parking brake is not applied.

Fix: A software update will engage the electronic parking brake every time the vehicle is shifted into Park preventing vehicles from rolling.

2 vehicles · built 6 Nov 2019 to 20 May 2020

Vehicles may have an issue with the current software that controls the functionality of the eCall system.

Fix: Carry out a software update.

100 vehicles · built 15 Jul 2019 to 12 Feb 2021

It has been identified that corrosion within the speed control deactivation switch cavity can create a conductive path between the uninterrupted battery power and ground. This could cause the switch to overheat smoke or burn either with the engine running or when it is switched off.

Fix: Recalled vehicles will be inspected for corrosion of the specified area and if required will install a revised speed control deactivation switch. If no corrosion is present dealers will install a universal fused jumper harness.

2,803 vehicles · built 1 Jan 1995 to 31 Dec 2002

It has been identified that the speed control deactivation switch may overheat smoke or burn.

Fix: Recalled vehicles will have the subject switch renewed if necessary in addition to which a modified jumper harness will be installed.

3,968 vehicles · built 25 Apr 1997 to 21 Oct 1998

Driver's side seat upper recliner to seat back frame attachment bolt may fracture forcing seat to fully recline unexpectedly.

Fix: Recall affected vehicles and fit new design spacer and bolt.

3,011 vehicles · built 1 Jan 1998 to 31 Dec 2002

One or both front stabiliser bar links may break. Under certain conditions vehicle handling may be affected if one or both of the front stabiliser bar links are broken.

Fix: Both front stabiliser bar links will be replaced with new 10 - millimetre service stabiliser bar links.

508 vehicles · built 1 Jan 1995 to 31 Oct 1996

Certain of the affected vehicles could be fitted with a cruise control cable that may interfere with the cruise control servo pulley and not allow the throttle to return to idle when disengaging the cruise control.

Fix: Phase 1 - Write to owners advising them to immediately stop using the cruise control system and offering them the option of dealers disabling the system should they so wish. Phase 2 - As soon as replacement cruise control cables become available recall all affected vehicles for replacement of the cable.

5,363 vehicles · built 1 May 1996 to 31 Mar 1999

Two conditions have been identified that may inhibit the throttle pedal from returning to its normal idle position. 1) The possibility that a loose or incorrectly located floor mat may interfere with the lower edge of the pedal assembly and 2) A potential foul condition between the engine compartment bulkhead insulation material and the throttle cable.

Fix: Recall all affected vehicles to fit revised design floor mats and securing system. A revised design quality assured throttle pedal and associated hardware is also being fitted to provide increased clearance between the lower edge of the pedal and the carpet. This recall supersedes R1998/038.

4,577 vehicles · built 1 Aug 1996 to 27 Apr 1998