Ford Tourneo Courier recalls

Affected vehicles may have been built with a potential defect on the instrument panel due to a manufacturing process which could affect passenger airbag operation in the event of a crash.

Fix: Replace the instrument panel.

9 vehicles · built 16 Oct 2025 to 22 Oct 2025

On affected vehicles the handbrake jumper cable may slip leading to a complete loss of parking-brake holding capability.

Fix: Test measure and replace parking brake cable jumper harness if necessary.

24 vehicles · built 14 Oct 2025 to 22 Oct 2025

Affected vehicles may experience chafing between the fuel line support shield and the fuel line which could result in damage to the fuel line.

Fix: Replace the fuel line support shield (bracket). Inspect the fuel lines and rework if necessary.

23 vehicles · built 13 May 2023 to 30 Jun 2024

Courier vehicles where the hand brake electrical wiring could get damaged. This could result in the park brake light being illuminated at all times regardless of whether the park brake lever is physically applied. There is a risk that the customer may assume the park brake is applied when it is not increasing the risk of vehicle roll-away. In some cases the park indicator light will not illuminate although the park brake is applied. There is no hand brake function loss due to this issue.

Fix: Inspect rework if required or replace if damaged.

6 vehicles · built 22 May 2023 to 28 Mar 2024

A number of Transit and Tourneo Courier vehicles have been identified where the warning chimes may not be operating as intended the chimes may not be audible which does not meet ECE regulation. For vehicles affected by this concern the overall functionality of the vehicle is not affected but some warning chimes may fail to sound including but not limited to intelligent speed assist forward & reverse park aid active cruise control collision warning lane departure & keeping warnings park brake seat belt minder.

Fix: Apply software update

51 vehicles · built 24 Nov 2023 to 26 Jan 2024

Affected vehicles may have a touch condition between the dash panel wiring and the steering i-shaft. This may lead to damage of the wiring harness which can cause several issues depending on which wire is affected. Potential issues include loss of exterior lighting loss of tyre pressure monitoring system doors might show up as closed despite not being closed and other possible failure modes.

Fix: Inspect and resecure if required

1 vehicle · built 29 Aug 2023 to 29 Aug 2023

A small number of Courier vehicles that could potentially develop a touch condition over time between the brake line union nut and the fuel tank. If the brake line union nut connection becomes loose due to a touch condition with the fuel tank the friction with the fuel tank may lead to a brake fluid leak or in some cases a fuel leak from the fuel tank. If a brake fluid leak occurs the driver may notice reduced brake performance followed by a red warning light in the cluster. If a fuel leak occurs there is the potential for fuel to come into contact with hot surfaces from the exhaust system along with a strong smell of fuel.

Fix: The affected vehicles will be inspected and a protective spacer that was designed to prevent any potential chaffing will be installed.

9 vehicles · built 12 Dec 2023 to 14 Jan 2024