Vauxhall Zafira recalls

On affected vehicles the chemicals in the Takata airbag inflators may deteriorate over time. This may cause the inflators to rupture with too much force in a crash leading to serious injury or death in a worst-case scenario.

Fix: Replace the driver airbag module.

51,422 vehicles · built 25 Feb 2011 to 26 Jul 2016

The vehicle�s fixed roof luggage carrier rails may become loose.

Fix: Check and replace the fixed roof luggage carrier rails if necessary

20,447 vehicles · built 23 Nov 2011 to 29 May 2018

Movement of the wiring harness connector to the fan speed resistor can in rare circumstances lead to electrical stress.

Fix: Replacement the heating & ventilation system wiring harness with a redesigned connector plug and additional mounting points.

234,931 vehicles · built 2 Nov 2004 to 4 Nov 2014

The hill start hold feature exceeds the correct time specification.

Fix: A Software Update to the Electronic Brake Control Module.

42,603 vehicles · built 19 May 2009 to 31 Jan 2014

Zafira B Right Hand Drive (RHD) - Electronic Climate Control (ECC) a small number of incidents of potential melting and fires within the blower motor regulator of the Heating Ventilation and Air Conditioning (HVAC) unit of Zafira B RHD vehicles with Electronic Climate Control (ECC). There is a small risk that in rare circumstances melting and fire incidents may occur in the HVAC system

Fix: Vauxhall Authorised Repairers are instructed to Carry out the following rework steps according to the instructions: A Install the water deflector B Replace the blower motor C Replace the heater fan motor regulator D Replace the wiring harness of the HVAC housing.

47,280 vehicles · built 7 Mar 2005 to 6 Jan 2014

3rd row seat retaining bolts and 2nd row seat belt shoulder anchor retaining bolts may not be tightened to the correct specification

Fix: Re-tighten the 2nd rear seat shoulder belt bolts the 3rd row seat bolts and the 3rd row seat shoulder belt buckle bolts to the correct specification .

131 vehicles · built 20 Jul 2016 to 2 Feb 2017

A front seat side air bag may not deploy as intended

Fix: On affected vehicles replace the airbag module assembly

289 vehicles · built 25 Aug 2016 to 1 Dec 2016

The thread on the swivel pin of the track rod end might not be to specification. Therefore when the nut was tightened onto the thread the correct clamping force may not have been attained. After high mileage damage might occur and develop. If not attended to there is a possiblility that the component might fail and steering control would be lost.

Fix: Recall the vehicles that are likely to be affected and check the thread on the swivel joint of the track rod end. Where it does not conform to specification replace the track rod end.

537 vehicles · built 13 Apr 2016 to 19 Apr 2016

In the event the heater fan resistor thermal fuse is affected by a combination of several factors there is a possible risk of fire.

Fix: Replace the resistor fuse with modified type. Fit new moulding to base of windscreen and where not already done so replace heater motor assembly.

231,572 vehicles · built 10 Feb 2005 to 24 Oct 2014

Vauxhall has conducted an in depth investigation of fires in Zafira B models. Vauxhall has presented the evidence to DVSA and analysis has determined the root cause is improper repair to heater blower motor resistors. These actions are outside of Vauxhall�s design specifications and authorised maintenance processes.

Fix: At the request of DVSA Vauxhall is now reclassifying its ongoing rework activity to a safety recall. The recall entails replacing the resistor pack and any other faulty components to return the heating and ventilation system to its original design condition.

234,921 vehicles · built 10 Feb 2005 to 24 Oct 2014

The steering column intermediate shaft may have a loose press fit on the upper joint yoke. If left increased free play and a knocking noise will develop which if ignored could lead to loss of steering.

Fix: Recall the vehicles that are likely to be affected to fit a new intermediate steering shaft.

8,854 vehicles · built 16 Nov 2009 to 24 Mar 2010

It has been identified that during production an incorrect torque was applied to the trailer hitch fitting bolts.

Fix: Recalled vehicles will have the trailer hitch bolts replaced and tightened to the correct torque.

22 vehicles

As a result of a production process concern a specific batch of brake calliper pistons may release hot hydrogen gas into the braking system fluid.

Fix: Affected vehicles are being recalled for on the brake calliper batch numbers. Vehicle equipped with calliper units from the affected batch will have these replaced with quality assured examples.

2,437 vehicles

Defective crimping of fuel return hose to metal pipe connector may result in a fuel leak.

Fix: Recall affected vehicles and fit a quality assured replacement pipe.

605 vehicles · built 1 Jan 2000 to 31 Dec 2001

The diesel engine fuel feed and return metal pipes may fracture and leak if the vehicle is involved in a frontal collision.

Fix: Recall affected vehicles and replace the original fuel pipes with ones of improved specification.

262 vehicles · built 1 Jan 2000 to 31 Dec 2000