Volvo FL6 recalls
DVSA has published 14 safety recalls that name the Volvo FL6 since 1994, 0 of them since 2020. Between them they cover at least 13,872 UK vehicles of this model.
Is your FL6 affected? Check the exact vehicle
All Volvo FL6 recalls, newest first
FL6 · pre-heat relay may stick and overheat
18 Mar 2008 · R/2008/032
The pre-heat relay may become stuck in the closed position which could cause an over heating of the relay. If action is not taken to rectify this issue then there is the potential in extreme cases that the risk of fire could occur.
Fix: Recall all affected vehicles and disconnect the relay.
6,130 vehicles
FL6 · possibility of a short circuit occurring
2 Nov 2004 · R/2004/189
An electrical short circuit can occur if the engine is cranked whilst the main switch is turned off.
Fix: Affected vehicles will be fitted with a new cable within the voltage converter circuit.
86 vehicles
FL6 · possibility that the axle may become loose if the u bolt break
11 May 2004 · R/2004/086
A reduction in torque for the front axle U bolts and high material hardness of the rear axle U bolts may result in U bolt breakage and axle insecurity
Fix: Replace the front and rear axle U bolts and tighten to the appropriate torque.
1,376 vehicles
FL6 · the throttle control ball joint.
20 Mar 2001 · R/2001/041
The throttle control ball joint may break away from the fuel injection pump lever and cause the engine to jump to full revs.
Fix: Recall affected vehicles and reposition the throttle linkage connections. Renew any worn throttle control ball joints.
66 vehicles
FL6 · possible insecurity of steering rod
2 Oct 2000 · R/2000/105
The steering rod may not be sufficiently torqued to either the Pitman arm or the steering arm on the stub axle.
Fix: Affected vehicles are being recalled for checking and where required retorqueing of both connections on the steering arm.
393 vehicles
FL6 · brake backplate may become insecure
17 Mar 2000 · R/2000/034
The studs that secure the front brake backplate to the front axle may not have gone through the hardening process. This means the studs are soft and could crack causing the brake backplates to loosen from the front axle.
Fix: Recall affected vehicles and replace the studs with quality assured fixings.
2 vehicles
FL6 · parking brake may inadvertently be activated
18 Feb 2000 · R/2000/016
The non-return valve on the 4-way protection valve has been fitted in the wrong position. If there is a large leak in the main brake air feed circuit to the trailer brakes all air pressure will be lost in the parking brake circuit. The parking brake will then be activated therein locking the rear wheels on the tractor unit.
Fix: Recall affected vehicles and remove the non-return valve from the inlet side to the outlet side of the 4-way protection valve.
145 vehicles
FL6, FS7 · cracking of seat belt buckle
17 Sep 1997 · R/1997/058
The steel braided tether of the seat belt buckle is being deformed which can cause it to crack. This can occur as the seats are being moved on the sliding rail. At the same time the tether can be caught and pinched under the seat frames.
Fix: Affected vehicles are being recalled for inspection and replacement of either the complete seat belt or the seat belt buckle depending on the type of seat fitted.
5,176 vehicles
FL6 · possible fire risk
12 Feb 1997 · R/1997/015
As a result of the radio voltage transformers being incorrectly connected the master switch does not isolate the electrical system. It is therefore possible to start the engine with the master switch OFF which could melt the 3 amp voltage transformer and cause a fire within the vehicle.
Fix: The affected vehicles are being recalled for the fitment of an alternative voltage transformer with modification to the associated wiring.
20 vehicles
FL6 · wheel hub security
11 Dec 1996 · R/1996/104
There is a possibility that the front and rear wheel hubs on both the left and right hand sides of the vehicle were not properly secured to the axles at initial assembly.
Fix: The affected vehicles are being recalled to have the hub security arrangement checked and where necessary rectified. Any parts found to be damaged as a result of insecurity will be replaced at the same time.
40 vehicles
FL6 · possible disintegration of turbocharger
22 Jul 1996 · R/1996/068
There have been instances where the turbocharger shaft wheel assembly has been ground to the incorrect tolerances. This may cause the turbocharger to disintegrate into small pieces.
Fix: Recall the affected vehicles for replacement of the turbochargers with quality assured units.
137 vehicles
FL6 · drive axle lock-up when braking in the light laden condition
28 Nov 1995 · R/1995/082
Instances of drive axle lock-up have occurred under normal braking with the outfit in the light laden condition. This could cause a jack-knife situation.
Fix: All potentially affected vehicles will be recalled to Volvo Truck dealers for brake threshold and predominance checks. Where required adjustments will be carried out on the trailer predominance and/or load sensing valves.
72 vehicles
FL6 · incorrect braking system fluid
29 Aug 1995 · R/1995/072
The subject vehicles have been equipped with incorrect braking system fluid which may overheat and cause vapour locking.
Fix: Recall the affected vehicles purge the braking system of the incorrect brake fluid and refill with fluid of the correct specification.
115 vehicles
FL6, FS7 · steering gear security
14 Apr 1994 · R/1994/027
The bolts securing the steering gear to its mounting bracket may be loose.
Fix: Recall the affected vehicles and check the steering gear mounting bolts for tightness. Where bolts are found to be loose the mounting brackets and bolts will be examined for damage. Damaged bolts will be replaced and any burring of the bracket removed.
114 vehicles
Other Volvo models
Source: DVSA recalls register, check-vehicle-recalls.service.gov.uk, copy dated 6 Sep 2026, Open Government Licence v3.0. A recall is listed here when DVSA names this model in it; the build dates on each recall say which cars it covers, and a registration check confirms your own.