Alexander Dennis recalls
DVSA has published 19 safety recalls for Alexander Dennis since 1992, 7 of them since 2020. The latest was 5 Nov 2025. Models with the most campaigns: Enviro, Byd Ad Enviro200, Byd Ad Enviro400, E200, E300, Enviro 400 H, Enviro 400 Ev, Enviro 200 Ev.
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All Alexander Dennis recalls, newest first
ENVIRO 400 H · cummins’ isb4.5 210hp eurovi engine valve cover cracking safety campaign
5 Nov 2025 · R/2025/419
On vehicles with the affected engine the piston crown may develop a crack creating elevated crankcase pressure leading to a fracture of the valve cover. A fractured valve cover may allow oil to escape and in the presence of an ignition source increases the risk of a fire.
Fix: Install a crankcase pressure sensor and a pressure relief valve.
401 vehicles · built 1 Jan 2016 to 31 Dec 2020
BYD AD ENVIRO200 · high voltage emergency shutdown can be overridden by intelligent charging
30 Sep 2024 · R/2024/283
On affected vehicles the high voltage emergency shutdown can be overridden by intelligent charging when low voltage batteries state of charge drops below a specific level.
Fix: Update drive module software and dashboard display software
259 vehicles · built 5 Sep 2017 to 29 Mar 2024
BYD AD ENVIRO400 · high voltage emergency shutdown can be overridden by intelligent charging
30 Sep 2024 · R/2024/283
On affected vehicles the high voltage emergency shutdown can be overridden by intelligent charging when low voltage batteries state of charge drops below a specific level.
Fix: Update drive module software and dashboard display software
764 vehicles · built 4 Dec 2019 to 28 Sep 2024
BYD AD ENVIRO400 · on affected vehicles there is a potential issue relating to the hispacold hvac system which may result in a fire when a vehicle is left unattended.
31 Jan 2024 · R/2024/027
On affected vehicles there is a potential issue relating to the Hispacold HVAC system which may result in a fire when a vehicle is left unattended
Fix: Service Bulletin Reference 966 Rev 3 must be adhered to. A permanent solution is being investigated.
1,758 vehicles · built 3 May 2019 to 6 Feb 2024
BYD AD ENVIRO200 · on affected vehicles there is a potential issue relating to the hispacold hvac system which may result in a fire when a vehicle is left unattended.
31 Jan 2024 · R/2024/027
On affected vehicles there is a potential issue relating to the Hispacold HVAC system which may result in a fire when a vehicle is left unattended
Fix: Service Bulletin Reference 966 Rev 3 must be adhered to. A permanent solution is being investigated.
1,758 vehicles · built 3 May 2019 to 6 Feb 2024
ENVIRO 400 EV · service doors not opening with emergency controls
1 Apr 2021 · R/2021/143
Service doors not opening with emergency controls.
Fix: Carry out a software update
510 vehicles · built 20 Aug 2015 to 26 Mar 2021
ENVIRO 200 EV · service doors not opening with emergency controls
1 Apr 2021 · R/2021/143
Service doors not opening with emergency controls.
Fix: Carry out a software update
510 vehicles · built 20 Aug 2015 to 26 Mar 2021
E200 · rear spring bolt could fracture and migrate
18 Jun 2019 · R/2019/139
The rear suspension spring locating bolt could fail and migrate.
Fix: Fitment of an anti-migration bracket.
5,847 vehicles · built 1 Aug 2002 to 4 May 2018
E300 · rear spring bolt could fracture and migrate
18 Jun 2019 · R/2019/139
The rear suspension spring locating bolt could fail and migrate.
Fix: Fitment of an anti-migration bracket.
5,847 vehicles · built 1 Aug 2002 to 4 May 2018
E200 · front spring may break
3 Jun 2019 · R/2019/138
Front spring may fail allowing excess axle movement.
Fix: Fitting of an axle catcher bracket and bush to limit movement.
5,847 vehicles · built 1 Aug 2002 to 4 May 2018
E300 · front spring may break
3 Jun 2019 · R/2019/138
Front spring may fail allowing excess axle movement.
Fix: Fitting of an axle catcher bracket and bush to limit movement.
5,847 vehicles · built 1 Aug 2002 to 4 May 2018
WABCO TRISTOP SPRING BRAKE ACTUATOR · loss of braking effort
18 May 2016 · RCOMP/2016/004
On some TRISTOP� actuators the chambers may not have been correctly assembled and the load from power spring and pressure is not fully taken. Under certain circumstances the parking side and the service sides of the actuator could separate and the actuator could lose functionality. Ultimately this could lead to a loss of braking functionality and/or brake failure. Critical applications are vehicles such as city buses or garbage collection vehicles (subject to a high parking brake frequency).
Fix: Identify and replace affected actuators.
715 vehicles · built 1 Aug 2014 to 28 Feb 2015
ENVIRO · brake failure could occur
9 Oct 2015 · R/2015/195
Right hand rear brake actuator may contact axle casing when brake pads wear and calliper/actuator assembly move inboard. Actuator band clamp bolt may fracture resulting in separating of actuator service portion from main actuator body. If the concern occurs the stopping distance for the vehicle will increase.
Fix: Recall the vehicles that are likely to be affected and reposition the clamp band to ensure no risk of a foul condition remains. The clamp bolt will be examined for signs of contact and replaced if witness marks present.
63 vehicles · built 25 Mar 2015 to 25 Aug 2015
ENVIRO 200 · seat belt may detach from mounting
9 Mar 2015 · R/2015/048
A seat belt reinforcing bracket has been omitted during the retrofitting of kits to passenger seats on certain vehicles. As a consequence the anchorage may not meet the required standards.
Fix: Fit reinforcing brackets.
22 vehicles · built 22 Jan 2013 to 17 Oct 2014
HANDBRAKE VALVE- ABDPM94AAXXU · parking brake may release without warning
7 Jul 2014 · RCOMP/2014/006
It is possible that during the manufacturing test of the Hand Brake Valve that damage occurred to the handle locker. It is then feasible that the handle locker could come to rest in an unsecured position which could subsequently allow the handle to move to the released/drive position and result in a vehicle roll-away.
Fix: Recall all effected unit and check for damage. If found to be damaged replace the hand brake valve with a new quality assured item.
184 vehicles · built 10 Dec 2013 to 18 Mar 2014
ENVIRO 400 · brakes may fail
30 Nov 2009 · R/2010/004
It has been identified that due to overheating of the brake disc failure of the adjacent brake may occur resulting in brake loss.
Fix: Recalled vehicles will be fitted with a brake hose re-route kit which positions the hose further from the brake disc thus ensuring that in the event of a brake overheat the hose/s are not affected.
127 vehicles
ENVIRO · service brake may become inoperative
7 Aug 2008 · R/2008/123
It has been identified that the possibility exists that the footvalve piston may become dislodged. Should this occur the service brakes may become inoperative.
Fix: Recalled vehicles will have the service brake footvalve replaced.
4 vehicles · built 1 Jan 2000 to 31 Dec 2001
ENVIRO · rear brake caliper may contact chassis
7 Aug 2008 · R/2008/090
It has been identified that the possibility exists when the rear brake pads are close to the end of their service life that the brake caliper may contact the chassis frame.
Fix: Recalled vehicles will have the rear bump stop bracket re-profiled thus providing additional clearance to accommodate maximum caliper travel.
567 vehicles · built 1 Jan 2006 to 17 Jun 2008
ENVIRO 300 · steering column may foul
9 Jan 2006 · R/2006/003
It has been identified that the steering column universal joint may make rubbing contact with the column's outer casing. It is not thought that this will cause the steering to lock up.
Fix: Recalled vehicles will have a small part of the column retaining lug removed.
119 vehicles · built 1 May 2002 to 30 Nov 2005
Source: DVSA recalls register, check-vehicle-recalls.service.gov.uk, copy dated 6 Sep 2026, Open Government Licence v3.0. Recall text is as published; only the manufacturer name is tidied.