Toyota Aygo recalls

Affected vehicles are equipped with an audio head unit which has map data and speed limit information which are used as an input for the ISA (Intelligent Speed Assistance). Due to inappropriate software there is a possibility that the audio head unit display turns black and the unit stops working. If this condition occurs the rear camera image is not displayed during reverse manoeuvres and the ISA function does not work. As a result the vehicles do not comply with EU regulations and the risk of an accident increases.

Fix: Replace the audio head unit.

349 vehicles · built 17 Dec 2023 to 9 Jan 2024

On affected vehicles there is a possibility that the DCM may not complete the shutdown process within a specific period of time when the ignition is turned off causing the DCM to not restart at the next ignition cycle and making the e-Call function unavailable. As a result the vehicles do not comply with relevant regulations.

Fix: The software of the DCM (Data Communication Module) will be updated via an Over the Air (OTA) wireless update.

27,327 vehicles · built 27 Sep 2022 to 2 Aug 2023

Certain transmission front suspension and battery terminal fixings may not be tightened correctly.

Fix: Check and tighten all fixings to the correct torque.

5 vehicles · built 30 Aug 2022 to 8 Sep 2022

There is a possibility that the wrong brake pedal was installed.

Fix: Inspect and if necessary replace Brake Pedal Support Assy.

414 vehicles · built 24 Feb 2022 to 3 Apr 2022

There is a possibility curtain airbag straps may not have been routed in the correct orientation.

Fix: Inspect the straps used to assist in curtain shield airbag deployment and correct any improperly assembled straps.

763 vehicles · built 6 Mar 2022 to 5 May 2022

Due to an improper lubricant used during the manufacturing process the improper lubricant might contaminate the vacuum check valve.

Fix: Replace the VCV (Vacuum Check Valve) on the brake booster.

520 vehicles · built 30 Jun 2022 to 22 Aug 2022

On affected vehicles some rear inner seat belts may have incorrect stitching on the belt material.

Fix: Check seat belts and relace if necessary.

1,046 vehicles · built 27 Aug 2020 to 8 Oct 2020

It may not be possible to switch headlights from high beam to low beam or low beam to high beam.

Fix: Replace the Headlamp Units

106 vehicles · built 3 Jun 2020 to 15 Jun 2020

An incorrect tooling setup during the manufacturing of the fuel tank may result in reduced wall thickness

Fix: Check the serial number and replace the fuel tank if necessary.

• AYGO: 3 vehicles · built 30 Jun 2016 to 30 Jun 2016
• AYGO: 3 vehicles · built 26 Aug 2011 to 26 Aug 2011
• AYGO: 3 vehicles · built 23 Feb 2015 to 23 Feb 2015

There is a possibility that the glue holding the glass on the rear door could detach.

Fix: Inspect and repair or replace the rear window glass if necessary.

88,784 vehicles · built 17 Feb 2005 to 19 Dec 2013

A component of the steering column may not be to specification and could fail. If this occurs there would be a loss of directional control.

Fix: The manufacturer will contact keepers of affected vehicles and advise not to use the vehicle. Examine vehicles and on those with the affected component replace the steering column.

481 vehicles · built 9 Sep 2014 to 15 Oct 2014

The front shock absorber rod may have an internal fault which could cause it to break. This could have an adverse affect on the front suspension and the driver's ability to control the vehicle.

Fix: On affected vehicles replace both front shock absorbers.

2,128 vehicles · built 20 Jun 2013 to 27 Aug 2013

On subject vehicles there is a possibility that a wld on the rear axle may not be sufficient. In the worst case scenarios this could cause a break in connection between rear axle and the body. This could cause difficulty in controlling the vehicle.

Fix: Owners of subject vehicles to be contacted by first class post (using DVLA records). Inspect subject vehicles and if fault found replace rear axle.

• AYGO: 604 vehicles · built 26 Jul 2013 to 20 Aug 2013
• AYGO: 604 vehicles · built 26 Jul 2013 to 21 Aug 2013
• AYGO: 604 vehicles · built 31 Jul 2013 to 31 Jul 2013

It has been identified that on affected vehicles condensation resulting from cold-weather use of the heater or other causes may form on the worn surface of a component within the throttle pedal assembly known as the friction device. If this occurs there is a possibility that in the worst case the accelerator pedal may return slowly or does not return to the engine idle position.

Fix: Recalled vehicles will have a precision-cut steel reinforcing bar fitted into the accelerator pedal assembly which will create a space in order to reduce the surface tension between the friction device and a component referred to as the pedal arm. The subject bar also strengthens the reaction force of the spring that returns the accelerator pedal to it's non-pressed position.

174,426 vehicles · built 1 Feb 2005 to 31 Aug 2009