Toyota RAV4 recalls

For certain vehicles equipped with a Parking Assist ECU a component of the Panoramic View Monitor (PVM) system that displays the rear view image the software may cause the rear view image to freeze or not display

Fix: Reprogram the parking assist ECU.

8,802 vehicles · built 21 Oct 2022 to 9 Jun 2025

For certain vehicles equipped with the combination meter system (where various information is displayed) that due to an improper programming of the combination meter unnecessarily repetitive data is written to a memory device. This may cause the memory device to deteriorate and the monitor to not display during the meter at start up and remain in this state permanently.

Fix: Reprogram or replace the combination meter.

5,112 vehicles · built 3 Jan 2022 to 17 Feb 2025

On affected vehicles there is a possibility that the DCM may not complete the shutdown process within a specific period of time when the ignition is turned off causing the DCM to not restart at the next ignition cycle and making the e-Call function unavailable. As a result the vehicles do not comply with relevant regulations.

Fix: The software of the DCM (Data Communication Module) will be updated via an Over the Air (OTA) wireless update.

27,327 vehicles · built 23 Jan 2023 to 18 Jul 2023

The subject front seat belt assemblies are service parts designed for certain Toyota and Lexus models containing a seat belt retractor with a force-limiter function using a torsion shaft which helps control the loads on the occupant applied by the shoulder belt after the seat belt retractor locks up during a crash. During production the torsion shaft may have been manufactured incorrectly and the seat belt may not operate as designed allowing the seat belt to extend further than intended after locking. This can increase the amount of forward displacement of the occupant increasing the risk of an injury in the event of a crash severe enough to activate a force-limiter.

Fix: To inspect and replace the seat belt assembly if required.

2 vehicles · built 7 Aug 2003 to 9 Sep 2005

The emergency calling system (eCall) may not function when required.

Fix: Inspect the emergency calling system and update DCM software. If the DCM is found to be damaged replace it with updated software.

• RAV4: 26,575 vehicles · built 27 Aug 2020 to 15 Mar 2021
• RAV4: 26,575 vehicles · built 14 Jul 2020 to 9 Mar 2021

A possibility that the Exhaust Gas Recirculation (EGR) cooler could develop an internal coolant leak

Fix: Replace the EGR cooler in all involved vehicles and if necessary replace the inlet manifold.

24,241 vehicles · built 12 Jun 2015 to 31 May 2018

The absorption of moisture into the driver�s airbag propellant could lead to slow deployment or inflator rupture

Fix: Replace the airbag inflator or the airbag assembly. Toyota is still preparing for the development and production of the remedy parts

37,586 vehicles · built 5 Jun 1997 to 31 Aug 1999

The front lower suspension arms may have cracks on some portions of its surface.

Fix: Replace the front lower arms of affected vehicles.

791 vehicles · built 25 Sep 2019 to 25 Oct 2019

An electrical connection within the motor may cause the brake booster pump to stop operating

Fix: Inspect and replace the brake booster pump assembly if necessary.

2,146 vehicles · built 26 Apr 2019 to 3 Jun 2019

There is a possibility that the emergency calling system has not been activated.

Fix: Inspect and activate the emergency call system if necessary.

3,484 vehicles · built 31 Oct 2018 to 6 Apr 2019

An incorrect tightening torque was applied at the moment of injector re-installation.

Fix: Check the injector clamp bolt torque and replace the parts if necessary.

321 vehicles · built 8 Oct 2015 to 13 Dec 2017

In certain specific conditions fuel may leak from the low pressure line due to a compatibility issue between the fuel filter and fuel line connector.

Fix: On affected vehicles replace the fuel line connector and fit an improved filter.

4,818 vehicles · built 5 Oct 2015 to 4 Apr 2017

Affected vehicles have a 2.0 litre turbocharged diesel engine. There is a possibility that the bolts on the exhaust-side of the turbocharger assembly may not have been correctly tightened during manufacture.

Fix: On affected vehicles check bolts. Where necessary replace the turbocharger.

442 vehicles · built 22 Aug 2016 to 29 Sep 2016

In the event of a high-speed collision principally in the frontal direction there is a possibility that the lap belt webbing on the outboard seats of the second row could contact a portion of the seat cushion frame become cut and separate.

Fix: On affected vehicles fit a plastic protector to the seat frame.

• RAV4: 49,015 vehicles · built 4 Feb 2012 to 11 Jun 2012
• RAV4: 49,015 vehicles · built 21 Aug 2009 to 19 Nov 2012
• RAV4: 49,015 vehicles · built 31 Oct 2005 to 16 Nov 2012

Affected vehicles are equipped with a driver�s side Power Window Master Switch (PWMS) containing sliding electrical contact modules. These modules may not have been incorrectly coated during the manufacturing process. This may cause a short circuit which could cause the switch to overheat and melt

Fix: Inspect switch and apply coating. If switch indicates signs of malfunction it should be replaced.

123,306 vehicles · built 13 Jun 2005 to 31 Dec 2010

Subject vehicles are fitted with driver's air bag assemblies with single stage inflators. There is an increases potential for moisture ingress which could make the inflator more susceptible to rupture during deployment. Fragments may injure occupants.

Fix: Recall the vehicles that are likely to be affected to replace the airbag.

• RAV4: vehicle count not given · built 4 Jul 2003 to 25 Oct 2005
• RAV4: vehicle count not given · built 2 Jul 2003 to 31 Dec 2005

The steering column assembly in affected vehicles contains electrical connections to the driver's air bag module housed in a spiral cable assembly which includes a Flexible Flat Cable (FFC). Due to the shape and location of the FFC's retainer the FFC could contact a small point of the retainer and become damaged when the steering wheel is turned. In FFC's with seven channel circuits this damage could occur to a circuit on the FFC that provides connectivity to the driver's air bag module. If connectivity is lost the air bag warning light will illuminate. In addition the driver's air bag could become deactivated causing it not to deploy in the event of a crash. This could increase the risk of injury to the driver.

Fix: Replace spiral cables with new ones

• RAV4: 26,210 vehicles · built 7 Dec 2006 to 29 Jun 2007
• RAV4: 26,210 vehicles · built 4 Jul 2007 to 8 Jul 2008
• RAV4: 26,210 vehicles · built 3 Nov 2005 to 28 Nov 2008

It is possible moisture or other fluids may enter the drivers window and contaminate the main power window switch. If this occurs and the switch is damaged it could overheat and cause it to melt and/or smoke. If this situation is not identified it could result in a vehicle fire.

Fix: Recall all affected vehicles and check the switch. If the switch is not damaged a waterproof cover will be fitted. If the switch is damaged it will be replaced and a waterproof cover will be fitted.

138,049 vehicles · built 1 Sep 2006 to 2 Dec 2008

If the rear suspension arm is adjusted as part of a wheel alignment or other repairs whilst in service it is possible that backlash can occur. This can allow corrosion to develop and cause the threads to deteriorate. Ultimately this could result in failure of the arm with a resultant loss of control of the vehicle.

Fix: Recall all affected vehicles to check the torque on the arm. Where necessary the arm will be replaced.

• RAV4: 65,863 vehicles · built 31 Oct 2005 to 31 Aug 2010
• RAV4: 65,863 vehicles · built 31 Oct 2005 to 31 Oct 2010
• RAV4: 65,863 vehicles · built 31 Oct 2008 to 31 Aug 2010
• RAV4: 65,863 vehicles · built 31 Aug 2005 to 31 Aug 2010

It has been identified that on affected vehicles condensation resulting from cold-weather use of the heater or other causes may form on the worn surface of a component within the throttle pedal assembly known as the friction device. If this occurs there is a possibility that in the worst case the accelerator pedal may return slowly or does not return to the engine idle position.

Fix: Recalled vehicles will have a precision-cut steel reinforcing bar fitted into the accelerator pedal assembly which will create a space in order to reduce the surface tension between the friction device and a component referred to as the pedal arm. The subject bar also strengthens the reaction force of the spring that returns the accelerator pedal to it's non-pressed position.

174,426 vehicles

Due to insufficient surface treatment prior to painting the paint on the front coil springs may not have adhered properly. This can render the spring susceptible to corrosion in environments where road salt is used. Prolonged use of the vehicle in this condition may cause the spring to fracture which in extreme cases can lead to tyre damage.

Fix: Recalled vehicles will have both front coil springs replaced with quality assured items.

1,998 vehicles · built 19 May 1995 to 31 Jul 1995

Due to improper assembly of the airbag inflator used in the side airbag curtain shield airbag and knee airbag systems the subject airbags may not fully inflate during a collision resulting in an increased risk of injury to the vehicle's occupants.

Fix: Recalled vehicles will have the subject airbags replaced.

11 vehicles · built 18 Sep 2003 to 2 Sep 2005

It has been identified that steel wheels of insufficient strength have been fitted to some grades of RAV4 vehicles fitted with diesel engines. The possibility then exist that a crack may appear on the spoke(s) of the wheel which in the worst case could cause the spoke to separate.

Fix: Affected vehicles will have their wheels replaced with those of an improved quality.

851 vehicles · built 4 Jul 2001 to 15 Sep 2004