Iveco Daily recalls

The engine dataset may not comply with OBD (On board diagnostic) regulations.

Fix: Perform a software update of the engine dataset

4,837 vehicles · built 1 Nov 2018 to 30 Sep 2021

Potential damage to the front brake hose caused by an incorrect layout of the pipes

Fix: Visual check on the condition of the flexible pipe located in the area on the left front wheel side and in case of interference with the electric cable the pipe will be to be repositioned or replaced if worn / damaged.

1,547 vehicles · built 16 May 2019 to 29 Apr 2022

Front suspension ball joint may not be to specification.

Fix: Check the front suspension ball joint play and if necessary replace the component.

179 vehicles · built 1 May 2022 to 31 May 2022

Incorrect monitoring of the urea tank temperature and Insufficient protection of the engine dataset in case of tampering.

Fix: Update of the ECU through a new software and update of the calibration software of the diagnosis of the urea tank temperature sensor.

6,483 vehicles · built 7 Dec 2018 to 6 Aug 2021

Incorrect monitoring of the urea tank temperature and Insufficient protection of the engine dataset in case of tampering.

Fix: Update of the ECU through a new software and update of the calibration software of the diagnosis of the urea tank temperature sensor.

3,989 vehicles · built 7 Dec 2018 to 6 Aug 2021

Poor performance of the fuel injection system due to a fuel contamination (not linked with a quality of the fuel itself).

Fix: Replacement of the fuel filter cartridge increasing the filtration system and testing the injectors. In case of checks with negative result the electro-injectors will be replaced.

6,728 vehicles · built 4 Apr 2016 to 13 Jun 2019

Driver's airbag warning light doesn't switch on in case of problems relating to the airbag system and related wiring.

Fix: Update vehicle software.

1,417 vehicles · built 18 Dec 2018 to 15 Oct 2019

Repeated interruptions of the particulate filter regeneration could lead to overheating of surrounding components.

Fix: Engine software update

4,588 vehicles · built 28 Apr 2016 to 10 Sep 2019

The Nox emission levels are higher than approval limits declared and repeated interruptions of the particulate filter regeneration could lead to overheating of surrounding components.

Fix: Engine software update.

2,463 vehicles · built 4 Apr 2016 to 15 Mar 2019

On affected vehicles the eyelet connection of the parking brake secondary cable could break. If this happens the parking brake function can be affected

Fix: Inspect and where necessary replace cables.

1,702 vehicles

It is possible that under certain conditions the Momentum Stability Regulator (MSR) may not engage if the vehicle is driven too harshly. This could have an adverse affect on the stability of the vehicle and an unexperienced driver may loss control of the vehicle.

Fix: Recall all affected vehicle and upload a new version of the software.

1,649 vehicles

Possible fitting of a non-conforming fixing screw on the front axle of vehicles with Mecbal suspension systems. If the non-conforming screws are fitted in the worst case it is possible that the front axle could become insecure and the control of the vehicle lost.

Fix: Recall the vehicles that are likely to be affected to carry out checks of fixing screws and replace where necessary.

19 vehicles

On-going research and quality checks have revealed that vehicles may be affected by possible interference between the brake hoses and the gearbox leading to potential brake hose abrasions and dispersion of brake fluid with decreased braking efficiency.

Fix: Vehicles will be inspected and brake hoses checked for damage. The retaining clips will be repositioned and if required brake hoses replaced.

1,384 vehicles

The hand brake release button can become detached from the ratchet control rod which prevents the pawl at the rear of the lever from engaging the ratchet. the hand brake must then be applied by the driver holding the lever in the engaged position.

Fix: Two solutions have been developed. a. re-fitment of using high strength loctite adhesive. b. Replacement of the button.

2,120 vehicles

It is possible that the side lights may extinguish within 30 seconds of the ignition being turned off even when the side lights have been selected. This could affect vehicle visibility during darkness.

Fix: Recall all affected vehicles to check side light function and if required modify the electrical wiring in the CVM unit.

1,131 vehicles

It has been identified that a brake pipe may have been incorrectly secured to the bulkhead with a plastic clip. As a consequence; under certain circumstancesthe brake pipes can vibrate out of the clips and could fracture resulting in a loss of braking efficiency.

Fix: Recalled vehicles will be fitted with a steel securing bracket which will have the addition of rubber insulation.

146 vehicles · built 6 Apr 2006 to 5 Feb 2008

Some vehicles may have been fitted incorrect specification flexible brake hoses which if not checked and replaced could lead to a brake failure.

Fix: Recall all affected vehicles for inspection of the flexible brake hoses and replacement if found to be out of specification.

• DAILY: 996 vehicles · built 16 Oct 2007 to 22 Nov 2007
• DAILY: 996 vehicles · built 22 Oct 2007 to 22 Nov 2007

It has been identified that on a limited number of vehicles the rear axle leaf spring mountings may crack or fracture. Should this occur vehicle stability could be affected.

Fix: Recalled vehicles will be inspected and repaired as required.

• DAILY: 287 vehicles · built 1 Nov 2000 to 30 Sep 2005
• DAILY: 287 vehicles · built 1 Nov 2003 to 31 May 2006

There is a possibility that the side repeater lamps may not work.

Fix: Recall the vehicles that are likely to be affected and reprogramme the computer to allow the side repeater lamps to activate.

22 vehicles · built 1 Sep 2006 to 31 Dec 2006

It has been identified that the parking brake cables may be incorrectly located in the vicinity of the rear suspension leaf spring. In this condition the functionality of the parking brake may be compromised.

Fix: Recalled vehicles will have the parking brake cables repositioned.

734 vehicles · built 30 Mar 2006 to 3 Oct 2006

The possibility exists that the steering input shaft may be incorrectly secured to the steering rack. This is a situation which if left un-rectified could lead to steering failure.

Fix: Subject vehicles will have the presence of the steering shaft retaining screw and green marker paint (indicating the correct tightening torque for the screw) checked. If the screw or paint mark are missing the situation will be rectified to conform to specification.

2,179 vehicles · built 4 Aug 2006 to 14 Nov 2006

It has been identified that the possibility exists that the rear axle leaf spring U-bolts may break. A situation which could affect vehicle stability.

Fix: The U-bolts of affected vehicles will be checked for dimensional compliance and changed as necessary.

122 vehicles · built 1 Mar 2006 to 31 Mar 2006

The possibility exists that the bolts which secure the steering rack to the front axle may be of the incorrect grade 8.8 instead of R10. A situation which may result in failure of the bolts.

Fix: The bolts of recalled vehicles will be checked for compliance with the specification and changed as necessary.

21 vehicles · built 1 Mar 2006 to 31 Mar 2006

It has been identified that the possibility exists for the exhaust silencer to fail which can lead to overheating of a wiring harness.

Fix: Recalled vehicles will have the exhaust silencer replaced and a heat shield fitted to the subject wiring harness.

64 vehicles · built 1 May 2002 to 31 Oct 2005

The possibility exists that power steering may be lost due to chafing of the power steering fluid pipes.

Fix: Recalled vehicles will be fitted with clips; and a spacer to separate the power steering fluid pipes.

• DAILY: 27,891 vehicles · built 12 Feb 1999 to 24 Jan 2006
• DAILY: 27,891 vehicles · built 28 Apr 1999 to 9 Dec 2005

The left hand front brake pipe may chafe against the shock absorber which if left could result in brake operation being endangered.

Fix: Recall the vehicles that are likely to be affected check the condition and path of the left hand front brake pipe. If necessary re-route or replace the brake pipe.

1,176 vehicles · built 1 Nov 2004 to 31 Jul 2005

There is a possibility that the rear axle spring support brackets may crack which could affect the vehicle's stability.

Fix: Recalled vehicles will have the welding of the spring support brackets checked for cracks. Should any cracking be found the drive axle casing will be changed.

• DAILY: 114 vehicles · built 1 May 2000 to 31 Oct 2003
• DAILY: 114 vehicles · built 1 May 2000 to 31 Dec 2003

The wiring to the ABS modulator unit may chafe which could result in the ABS system not functioning and the ABS warning lamp illuminating.

Fix: Recall the vehicles that are likely to be affected and inspect the wiring. Where neccessary repair the wiring and in all cases fit a protective sleeve to the wiring.

• DAILY: 2,953 vehicles · built 1 Feb 1999 to 30 Nov 2002
• DAILY: 2,953 vehicles · built 1 Mar 2000 to 30 Nov 2002

There is a possibility of slackening of the towing hook cross member retaining nuts

Fix: Recall affected vehicles and replace the cross beam retaining bolts & nuts and the towing hook securing nuts.

82 vehicles · built 7 Sep 2002 to 14 May 2004

The engine wiring harness may foul the exhaust manifold

Fix: Affected vehicles will be recalled at which time the routing of the engine wiring harness will be modified to prevent fouling on the exhaust manifold.

61 vehicles · built 25 Oct 2002 to 30 Aug 2003

Concern that the plug door may open at speeds in excess of 5 kph by use of the dashboard control.

Fix: Likely to be affected vehicles will be recalled at which time the control unit will be tested and modified as necessary.

102 vehicles · built 12 Nov 2002 to 7 Jun 2003

There is a possibility that the brake pipes may have been incorrectly connected. As a consequence failure in one hydraulic circuit may result in the vehicle veering to the left or right when the brakes are next applied.

Fix: Renew and reposition the brake pipe connections to comply with the specification.

4,971 vehicles · built 1 Nov 2001 to 31 May 2003

Possible fracture of chassis around tow hook mounting.

Fix: Replace existing chassis reinforcements with new ones.

6 vehicles · built 1 Jan 1998 to 31 Dec 2002