BRP Can-Am recalls

On affected motorcycles a fatigue failure of the front brake caliper support may occur after multiple hard or emergency braking. If the support fails front braking will be lost and it will increase the risk of a crash causing injury or even death.

Fix: Install a Caliper Support Reinforcement Kit on the front brake caliper support.

• CAN-AM ORIGIN: 11 vehicles · built 2 May 2024 to 17 Jun 2025
• CAN-AM ORIGIN: vehicle count not given · built 21 Nov 2025 to 16 Feb 2026

The Drive Belt Lower Idler Support will fail and may cause a belt failure. This could result in a loss of drive power while driving and increase the risk of a crash.

Fix: Install a modified Drive Belt Lower Idler Support.

25 vehicles · built 20 Feb 2025 to 17 Mar 2025

On affected vehicles the output shaft installed may be exposed to stress concentration that could cause fatigue failure. Over time the output shaft may break resulting in a loss of drive power while driving. This can increase the risk of a crash.

Fix: Replace output shaft.

• SPYDER F3: 39 vehicles · built 3 Nov 2016 to 5 Jun 2017
• SPYDER RT: 28 vehicles · built 29 Oct 2016 to 5 Jun 2017
• SPYDER F3: 54 vehicles · built 25 Apr 2017 to 3 May 2018
• SPYDER RT: 20 vehicles · built 25 Apr 2017 to 3 May 2018
• SPYDER F3: 6 vehicles · built 9 Nov 2018 to 30 Jan 2019
• SPYDER RT: 3 vehicles · built 9 Nov 2018 to 28 Jan 2019

The fuel pump impeller could swell and cause the fuel pump to stop working.�

Fix: Inspect and if necessary replace the fuel pump.

• RYKER: 68 vehicles · built 6 Mar 2021 to 28 Feb 2022
• RYKER: 68 vehicles · built 21 Feb 2020 to 21 Feb 2020

The rear view mirror's lens may dislodge from the housing.

Fix: Both rearview mirror assemblies will be replaced with revised units.

• CAN-AM SPYDER F3: 9 vehicles · built 28 Sep 2022 to 19 May 2023
• CAN-AM SPYDER F3: 11 vehicles · built 28 Sep 2022 to 19 May 2023
• CAN-AM SPYDER F3: vehicle count not given · built 28 Sep 2022 to 19 May 2023
• CAN-AM SPYDER F3-S: vehicle count not given · built 28 Sep 2022 to 19 May 2023

The Operator�s Guide �Maintenance Schedule� section contains incorrect information regarding driven clutch pulley maintenance intervals which may lead to clutch failure.

Fix: A new Maintenance Schedule Booklet containing the revised maintenance schedules will be issued to affected customers.

• TRAXTER: 125 vehicles · built 16 Jun 2022 to 30 Mar 2023
• TRAXTER: 125 vehicles · built 16 Mar 2021 to 4 Aug 2022
• MAVERICK TRAIL: 125 vehicles · built 8 Jun 2022 to 14 Jun 2023

Some vehicles were assembled with a fuel hose assembly that may have internal damage which could lead to a fuel leak.�

Fix: Replace the fuel hose assembly

9 vehicles · built 4 Oct 2022 to 26 May 2023

Potential contamination or component friction in the brake light switch may cause the brake lights to stay illuminated even when the brake pedal is not pressed.

Fix: Adjust or replace the brake light switch depending on model affected. Additionally add a spring to the brake light switch.

• SPYDER RT LTD 1330: 338 vehicles · built 21 May 2020 to 8 Mar 2023
• SPYDER RT 1330: 338 vehicles · built 18 Sep 2019 to 21 May 2020
• RYKER SPORT: 338 vehicles · built 13 Aug 2021 to 8 Mar 2023
• RYKER RALLY: 338 vehicles · built 25 Feb 2021 to 7 Mar 2023
• RYKER 600: 338 vehicles · built 25 May 2021 to 9 Mar 2023
• RYKER 900: 338 vehicles · built 17 Nov 2021 to 3 Mar 2023
• RYKER 600: 338 vehicles · built 25 May 2022 to 9 Mar 2023

The rear-view mirror lenses may dislodge from the mirror housing

Fix: Installed revised mirror housing assembly

• SPYDER F3-S: 35 vehicles · built 27 Jan 2022 to 18 May 2022
• CAN-AM SPYDER F3: 35 vehicles · built 22 Feb 2023 to 22 Feb 2023
• SPYDER F3: 35 vehicles · built 5 May 2022 to 24 May 2022
• SPYDER F3: 35 vehicles · built 5 May 2022 to 5 May 2022
• SPYDER F3-S: 35 vehicles · built 28 Jan 2022 to 14 Apr 2022

The position light and flasher electrical harnesses in the front fenders may be loose and rub on the tyre. Over time this could lead to a short circuit causing the engine to stall while driving without the ability to restart the vehicle. If this happens the Vehicle Stability System (VSS) which includes the Anti-Blocking System (ABS) will not be available.

Fix: Dealers will install locking ties under the fender to hold the wiring harness. In the event of a damaged harness the damaged harness section will be replaced

• RYKER 900: 446 vehicles · built 22 Mar 2018 to 19 Oct 2022
• RYKER RALLY 900 ACE: 446 vehicles · built 22 Mar 2018 to 19 Oct 2022
• RYKER 900 ACE: 446 vehicles · built 22 Mar 2018 to 19 Oct 2022
• RYKER 600: 446 vehicles · built 22 Mar 2018 to 19 Oct 2022
• RYKER RALLY 900R: 446 vehicles · built 22 Mar 2018 to 19 Oct 2022
• RYKER AR 900 ACE: 446 vehicles · built 22 Mar 2018 to 19 Oct 2022
• RYKER 600 ACE: 446 vehicles · built 22 Mar 2018 to 19 Oct 2022

The Handlebar Stem Bolt may break suddenly. This could cause a loss of steering control.

Fix: Clean the threads of the steering column and install the new handlebar stem bolt

78 vehicles · built 25 Feb 2021 to 5 Jul 2022

The front sprocket may be defective and may be subject to premature wear.

Fix: The front sprocket will need to be replaced.

• SPYDER RT: 413 vehicles · built 15 Apr 2014 to 15 Apr 2019
• SPYDER F3: 413 vehicles · built 15 Apr 2014 to 15 Apr 2019

The stock CVT air intake may become completely obstructed when vehicles are equipped with a track kit and used in snow.

Fix: BRP will reimburse or pay for the installation of a CVT air intake relocating kit.

39 vehicles · built 1 Feb 2019 to 17 Jun 2021

The front lower ball joint may not have been properly installed into the steering knuckle.

Fix: Inspect and if required properly install the lower ball joint into the steering knuckle.

• RENEGADE: 53 vehicles · built 27 Jan 2021 to 26 Mar 2021
• OUTLANDER: 53 vehicles · built 27 Jan 2021 to 26 Mar 2021

In some specific riding conditions a high heat could develop in the muffler causing the upper right hand vent grill to melt.

Fix: Reprogram the ECM and install a heat reflective foil kit.

1 vehicle · built 18 Jun 2020 to 26 Jan 2021

The front wheels assembly may not have been performed properly during the predelivery preparation.

Fix: Check and correct if required the front wheel torque and fitment of a locking clip

50 vehicles · built 26 Sep 2019 to 31 Mar 2020

Some 4-point harnesses sold as an accessory could have been manufactured with missing stitching at attachment points.

Fix: BRP is asking its dealers to contact the consumers about the recall and to bring their harnesses for inspection and if necessary a replacement.

39 vehicles

The brake pedal mount could break during an emergency stop and cause a total loss of braking capacity.

Fix: Install a bracket to secure the brake mechanism to the rear footrest support.

9 vehicles · built 18 Sep 2019 to 18 Feb 2020

The wheel nuts may crack resulting in a reduced clamping force.

Fix: Replace the affected wheel nuts with a revised design component

166 vehicles · built 6 Jul 2018 to 13 Sep 2019

The fuel tank may build excessive pressure due to a blocked vent. This could cause fuel to spray on occupants or bystanders when opening the fuel cap potentially causing injury. Additionally if an ignition source was present this could create a risk of fire causing injury and/or damage to property.

Fix: Cut the vent hose to the specified length. Route the vent according to the correct procedure.

• RENEGADE: 398 vehicles · built 15 Jun 2017 to 1 Mar 2018
• CAN-AM OUTLANDER: 398 vehicles · built 15 Jun 2017 to 1 Mar 2018

The DPS shaft may break causing a loss of steering control.

Fix: Affected machines will be assessed and where possible an interim repair can be completed. The manufacturer advises to STOP using the machine until the recommended repair is completed.

• OUTLANDER MAX: 393 vehicles · built 24 Jun 2016 to 16 Jun 2017
• OUTLANDER: 393 vehicles · built 24 Jun 2016 to 16 Jun 2017

Due to an error in the manufacturing process the headlamp lens may not conform to specification.

Fix: On affected vehicles replace high and low beam headlight assemblies

1 vehicle

It has been identified that an error in the gearbox software can result in the incorrect message being displayed on the machine's instrument cluster. The gearbox position maybe displayed as being in the P or parked position even when the gearbox is not mechanically engaged in the park position. This could result in the machine rolling away.

Fix: Recall all affected machines and perform a gearbox position learning cycle.

9 vehicles

On affected vehicles the steering rack and pinion assembly may have been manufactured with an incorrect amount of grease. In some circumstances this situation may result in steering lock. The manufacturer advises not to use the vehicles until such time remedial action has been completed.

Fix: Replace steering rack and pinion assembly

7 vehicles · built 1 Jan 2016 to 9 Nov 2016

Steering coupling splines may strip on rack and pinion assembly resulting in a loss of steering control.

Fix: The owners have been notified of the recommendation not to use the subject vehicles. In the meantime consumers who must use their vehicles can contact BRP Can-Am side-by-side dealer and make an appointment to have their vehicles verified. This free verification is a temporary action to allow limited use of the vehicles until the availability of the free repair. When the free repair is in stock the owners will be invited to present their vehicles for rework.

2 vehicles

Under very hot ambient conditions and low speed riding the temperature in the engine compartment may rise and thereby increase the risk of a skin burn or a vehicle fire.

Fix: Recall the vehicles that are likely to be affected and install reflecting heat shields and heat deflectors.

7 vehicles · built 23 Jan 2012 to 26 Jun 2013

Under some riding conditions the tandem master cylinder manifold inlet may melt and allow brake fluid to drip onto a heat source which may lead to a vehicle fire.

Fix: Recall the vehicles that are likely to be affected to inspect the manifold of the tandem master cylinder and replace where necessary. Reflecting heat shields and heat deflectors will also be installed.

• SPYDER: 15 vehicles · built 23 Jan 2012 to 26 Jun 2013
• SPYDER: 15 vehicles · built 12 Feb 2012 to 26 Jun 2013

Fuel vapour may exit the fuel vapour canister vent hose in the engine compartment. If these vapours come into contact with an ignition source it will create a risk of a fire.

Fix: Recall all affected machines to inspect the fuel vapour canister vent hose and if required either replace it or re-route it.

• SPYDER: 149 vehicles · built 6 Jul 2011 to 12 Jul 2012
• SPYDER: 149 vehicles · built 4 Mar 2009 to 1 Feb 2011
• SPYDER: 149 vehicles · built 26 Oct 2010 to 19 Jul 2011
• SPYDER: 149 vehicles · built 25 Sep 2008 to 30 Jun 2010
• SPYDER: 149 vehicles · built 4 Apr 2007 to 17 Nov 2008

It is possible that the steering column may not have been correctly secured to the steering rack and pinion. This can cause the steering column splines to fail which will cause a loss of directional control.

Fix: Recall all affected machines measure the tolerance between the lower portion of the steering shaft and the rack and pinion and if necessary replace the steering shaft or column.

• COMMANDER: 10 vehicles · built 1 Aug 2011 to 30 Sep 2011
• COMMANDER: 10 vehicles · built 1 Apr 2011 to 30 Apr 2012

The fuel cap may not correctly seal the fuel tank filler neck. This can result in the release of fuel vapour. If the vapours come into contact with an ignition source this will create a risk of a fire.

Fix: Recall affected machines to replace the fuel cap.

• SPYDER: 359 vehicles · built 4 Apr 2007 to 17 Nov 2008
• SPYDER: 359 vehicles · built 26 Mar 2010 to 17 Nov 2010
• SPYDER: 359 vehicles · built 25 Sep 2008 to 30 Jun 2010

In very specific riding terrains and conditions i.e. vehicle driven in water (minimum of 310 mm 12 inches deep) containing an significant quantity of floating debris such as grass hay and leaves a significant accumulation of debris may accumulate in a short period of time in the exhaust area. This accumulation could lead to a vehicle fire when the exhaust pipe is hot and the debris are dried.

Fix: Recall the machines that are likely to be affected to ascertain the usage and where necessary fit an additional grille. Additionally an addendum to the Owner's Manual will be included in both hard copy and to the on-line downloadable version which explains about the necessity to clean out the debris and how to reach the areas the debris needs cleaning from.

57 vehicles

It is possible that the brake pedal connection rod linkage securing pin may become disengaged and eventually fall out. If not noticed this could result in the eventual loss of the brake system.

Fix: Recall all affected vehicles and replace the brake rod pins with new modified pins.

• SPYDER: 52 vehicles · built 15 Oct 2009 to 10 Jul 2010
• SPYDER: 52 vehicles · built 24 Jul 2009 to 24 Jul 2009

The main shaft for the Dynamic Power Steering may crack and fragment. It is possible for a fragment to lodge in the mechanism and cause the operator to lose control of the steering.

Fix: Recall the vehicles that are likely to be affected to inspect and if necessary replace the Dynamic Power Steering unit.

• RENEGADE: 26 vehicles · built 1 Jan 2010 to 14 Nov 2011
• OUTLANDER: 26 vehicles · built 1 Jan 2010 to 14 Nov 2011

The speedometers of the affected machines are incorrectly calibrated and will read 30% less than the speed they are actually travelling.

Fix: The recalled machines will have the speedometer re-calibrated.

• DS450: 55 vehicles
• DS450: 55 vehicles · built 1 Jan 2009 to 31 Dec 2009

Under certain extreme conditions there is a possibility of an electrostatic spark being produced which could create a explosion.

Fix: Recall the units that are likely to be affected to replace the fuel filter assembly of the fuel feed line to the engine with one which features components possessing the appropriate conductivity characteristic.

3 vehicles · built 1 Jan 2005 to 31 Dec 2010

Steering may become notchy and if not corrected this could lead to the steering becoming stiffer and eventual loss of control.

Fix: Recall the vehicles that are likely to be affected to fit an improved Dynamic Power Steering Unit and a software upgrade.

• SPYDER GS: 195 vehicles · built 1 Sep 2008 to 31 May 2009
• SPYDER GS: 195 vehicles · built 1 Jul 2007 to 30 Nov 2008

When bringing the vehicle to a stop the clutch may remain engaged stalling the engine. Once the engine is stalled it may not restart and the rear wheel could be locked. If this occurs the engine will stall and it will be hard to push the vehicle to a safe place as the rear wheel will be locked.

Fix: Recall the vehicles that are likely to be affected to update the centrifugal clutch assembly with new components.

24 vehicles

It has been identified that an electrical short circuit to earth of the dynamic power steering (DPS) may occur. This can result in the vehicle suddenly steering to the left of it's own accord causing the driver to lose directional control.

Fix: Recalled vehicles will have the DPS system upgraded with new software which will alert the driver to the presence of a problem. Additionally disable the DPS in order to prevent any undesirable steering inputs.

• OUTLANDER: 26 vehicles
• RENEGADE: 26 vehicles

Operator may need to exert a force greater than expected to initiate the turning of the steering handlebar in order to correct its trajectory.

Fix: Recall affected machines and re-program dynamic power steering system to improve smoothness of operation.

• SPYDER GS: 128 vehicles · built 1 Sep 2008 to 31 May 2009
• SPYDER GS: 128 vehicles · built 1 Jul 2007 to 30 Nov 2008

It has been identified that the rear brake caliper mounting bolts are too short. This can effect the rear brake caliper system integrity and may lead to partial or total dismounting of the caliper. Should this occur braking potential may be lost.

Fix: Recalled machines will have the mounting bolts replaced.

15 vehicles · built 1 Mar 2008 to 31 Jan 2009

Engine may fail to shut off when pulling the cord from the accessory tether engine shut off switch post.

Fix: Recall affected vehicles and remove the tether engine shut off switch assy; along with it's cord.

15 vehicles · built 1 Aug 2007 to 31 Jul 2008