Harley-Davidson recalls

The airbox baseplate may have a blocked breather port due to a supplier manufacturing issue. A blocked breather port can result in pressure build-up in the crankcase. If the dipstick is removed while the Version: 3.0 (Jan 2025) crankcase is pressurized oil may be discharged from the fill spout creating a risk of injury.

Fix: Verify that air flows through the hose and into air box backing plate. If the air box backing plate port is blocked rework the breather passage.

13 vehicles · built 17 Jun 2025 to 11 Feb 2026

The airbox baseplate may have a blocked breather port due to a supplier manufacturing issue. A blocked breather port can result in pressure build-up in the crankcase. If the dipstick is removed while the Version: 3.0 (Jan 2025) crankcase is pressurized oil may be discharged from the fill spout creating a risk of injury.

Fix: Verify that air flows through the hose and into air box backing plate. If the air box backing plate port is blocked rework the breather passage.

6 vehicles · built 16 Jun 2025 to 11 Feb 2026

The airbox baseplate may have a blocked breather port due to a supplier manufacturing issue. A blocked breather port can result in pressure build-up in the crankcase. If the dipstick is removed while the Version: 3.0 (Jan 2025) crankcase is pressurized oil may be discharged from the fill spout creating a risk of injury.

Fix: Verify that air flows through the hose and into air box backing plate. If the air box backing plate port is blocked rework the breather passage.

63 vehicles · built 3 Oct 2023 to 11 Feb 2023

The airbox baseplate may have a blocked breather port due to a supplier manufacturing issue. A blocked breather port can result in pressure build-up in the crankcase. If the dipstick is removed while the Version: 3.0 (Jan 2025) crankcase is pressurized oil may be discharged from the fill spout creating a risk of injury.

Fix: Verify that air flows through the hose and into air box backing plate. If the air box backing plate port is blocked rework the breather passage.

102 vehicles · built 4 Oct 2024 to 11 Feb 2026

The airbox baseplate may have a blocked breather port due to a supplier manufacturing issue. A blocked breather port can result in pressure build-up in the crankcase. If the dipstick is removed while the Version: 3.0 (Jan 2025) crankcase is pressurized oil may be discharged from the fill spout creating a risk of injury.

Fix: Verify that air flows through the hose and into air box backing plate. If the air box backing plate port is blocked rework the breather passage.

196 vehicles · built 3 Oct 2023 to 11 Feb 2026

The airbox baseplate may have a blocked breather port due to a supplier manufacturing issue. A blocked breather port can result in pressure build-up in the crankcase. If the dipstick is removed while the Version: 3.0 (Jan 2025) crankcase is pressurized oil may be discharged from the fill spout creating a risk of injury.

Fix: Verify that air flows through the hose and into air box backing plate. If the air box backing plate port is blocked rework the breather passage.

131 vehicles · built 2 Oct 2023 to 11 Feb 2026

The airbox baseplate may have a blocked breather port due to a supplier manufacturing issue. A blocked breather port can result in pressure build-up in the crankcase. If the dipstick is removed while the Version: 3.0 (Jan 2025) crankcase is pressurized oil may be discharged from the fill spout creating a risk of injury.

Fix: Verify that air flows through the hose and into air box backing plate. If the air box backing plate port is blocked rework the breather passage.

50 vehicles · built 16 Sep 2024 to 11 Feb 2026

The airbox baseplate may have a blocked breather port due to a supplier manufacturing issue. A blocked breather port can result in pressure build-up in the crankcase. If the dipstick is removed while the Version: 3.0 (Jan 2025) crankcase is pressurized oil may be discharged from the fill spout creating a risk of injury.

Fix: Verify that air flows through the hose and into air box backing plate. If the air box backing plate port is blocked rework the breather passage.

5 vehicles · built 5 Nov 2025 to 11 Feb 2026

The airbox baseplate may have a blocked breather port due to a supplier manufacturing issue. A blocked breather port can result in pressure build-up in the crankcase. If the dipstick is removed while the Version: 3.0 (Jan 2025) crankcase is pressurized oil may be discharged from the fill spout creating a risk of injury.

Fix: Verify that air flows through the hose and into air box backing plate. If the air box backing plate port is blocked rework the breather passage.

2 vehicles · built 11 Sep 2025 to 11 Feb 2026

The rear brake line may contact the Body Control Module (BCM) due to insufficient clearance. Contact between the brake line and the BCM over time could lead to a hole in the brake line and a loss of brake fluid. If brake fluid loss remains undetected rear braking may be compromised increasing the risk of a crash.

Fix: The BCM caddy and associated hardware will be replaced on all affected vehicles. In addition the rear brake line will be inspected and if damaged will be replaced along with associated parts.

123 vehicles · built 3 Oct 2024 to 26 Mar 2026

The rear brake line may contact the Body Control Module (BCM) due to insufficient clearance. Contact between the brake line and the BCM over time could lead to a hole in the brake line and a loss of brake fluid. If brake fluid loss remains undetected rear braking may be compromised increasing the risk of a crash.

Fix: The BCM caddy and associated hardware will be replaced on all affected vehicles. In addition the rear brake line will be inspected and if damaged will be replaced along with associated parts.

179 vehicles · built 3 Oct 2024 to 26 Mar 2026

The rear brake line may contact the Body Control Module (BCM) due to insufficient clearance. Contact between the brake line and the BCM over time could lead to a hole in the brake line and a loss of brake fluid. If brake fluid loss remains undetected rear braking may be compromised increasing the risk of a crash.

Fix: The BCM caddy and associated hardware will be replaced on all affected vehicles. In addition the rear brake line will be inspected and if damaged will be replaced along with associated parts.

151 vehicles · built 5 Dec 2024 to 16 Mar 2026

The rear brake line may contact the Body Control Module (BCM) due to insufficient clearance. Contact between the brake line and the BCM over time could lead to a hole in the brake line and a loss of brake fluid. If brake fluid loss remains undetected rear braking may be compromised increasing the risk of a crash.

Fix: The BCM caddy and associated hardware will be replaced on all affected vehicles. In addition the rear brake line will be inspected and if damaged will be replaced along with associated parts.

194 vehicles · built 3 Oct 2024 to 26 Mar 2026

The upper triple clamp may fracture under extreme loading conditions. An upper triple clamp that fractures while the motorcycle is being operated could lead to a loss of control increasing the risk of a crash.

Fix: Inspection of the upper triple clamp to determine if an old revision or a casting anomaly is present. If a concern is present the upper triple clamp will be replaced.

958 vehicles · built 18 May 2021 to 27 Oct 2025

For certain machines the upper triple clamp may fracture under extreme loading conditions leading to loss of control.

Fix: Replacement of the upper triple clamp

1,275 vehicles · built 18 May 2021 to 6 Sep 2025

On affected machines the rear shock pre-load adjuster mounting bracket may fracture under normal use potentially allowing the rear shock adjuster to contact the rear tyre. if contact between the rear shock adjuster and tyre remains undetected this may cause a sudden loss of tyre pressure.

Fix: Installation of a secondary bracket underneath the motorcycle’s rear shock absorber pre-load adjuster.

103 vehicles · built 29 Jun 2017 to 25 Oct 2021

On affected machines the rear shock pre-load adjuster mounting bracket may fracture under normal use potentially allowing the rear shock adjuster to contact the rear tyre. if contact between the rear shock adjuster and tyre remains undetected this may cause a sudden loss of tyre pressure.

Fix: Installation of a secondary bracket underneath the motorcycle’s rear shock absorber pre-load adjuster.

528 vehicles · built 28 Jun 2017 to 2 Oct 2024

On affected machines the rear shock pre-load adjuster mounting bracket may fracture under normal use potentially allowing the rear shock adjuster to contact the rear tyre. if contact between the rear shock adjuster and tyre remains undetected this may cause a sudden loss of tyre pressure.

Fix: Installation of a secondary bracket underneath the motorcycle’s rear shock absorber pre-load adjuster.

39 vehicles · built 7 Jul 2017 to 10 Nov 2023

On affected machines the rear shock pre-load adjuster mounting bracket may fracture under normal use potentially allowing the rear shock adjuster to contact the rear tyre. if contact between the rear shock adjuster and tyre remains undetected this may cause a sudden loss of tyre pressure.

Fix: Installation of a secondary bracket underneath the motorcycle’s rear shock absorber pre-load adjuster.

121 vehicles · built 30 Jun 2018 to 20 Jun 2019

On affected machines the rear shock pre-load adjuster mounting bracket may fracture under normal use potentially allowing the rear shock adjuster to contact the rear tyre. if contact between the rear shock adjuster and tyre remains undetected this may cause a sudden loss of tyre pressure.

Fix: Installation of a secondary bracket underneath the motorcycle’s rear shock absorber pre-load adjuster.

795 vehicles · built 9 Jun 2019 to 2 Oct 2024

On affected machines the rear shock pre-load adjuster mounting bracket may fracture under normal use potentially allowing the rear shock adjuster to contact the rear tyre. if contact between the rear shock adjuster and tyre remains undetected this may cause a sudden loss of tyre pressure.

Fix: Installation of a secondary bracket underneath the motorcycle’s rear shock absorber pre-load adjuster.

415 vehicles · built 17 Nov 2021 to 28 Nov 2024

On affected machines the rear shock pre-load adjuster mounting bracket may fracture under normal use potentially allowing the rear shock adjuster to contact the rear tyre. if contact between the rear shock adjuster and tyre remains undetected this may cause a sudden loss of tyre pressure.

Fix: Installation of a secondary bracket underneath the motorcycle’s rear shock absorber pre-load adjuster.

34 vehicles · built 6 Jun 2022 to 25 Oct 2022

On affected machines the rear shock pre-load adjuster mounting bracket may fracture under normal use potentially allowing the rear shock adjuster to contact the rear tyre. if contact between the rear shock adjuster and tyre remains undetected this may cause a sudden loss of tyre pressure.

Fix: Installation of a secondary bracket underneath the motorcycle’s rear shock absorber pre-load adjuster.

1 vehicles · built 2 Nov 2019 to 22 May 2024

On affected machines the rear shock pre-load adjuster mounting bracket may fracture under normal use potentially allowing the rear shock adjuster to contact the rear tyre. if contact between the rear shock adjuster and tyre remains undetected this may cause a sudden loss of tyre pressure.

Fix: Installation of a secondary bracket underneath the motorcycle’s rear shock absorber pre-load adjuster.

5 vehicles · built 23 Jan 2022 to 22 May 2024

For affected machines the installation of certain accessory kits (Fairing Lowers and/or Inverted Forks) fitted on certain Model Year 2023 – 2025 Touring and CVO Touring machines may take the vehicle out of compliance.

Fix: Remove and correctly install replacement reflector.

3 vehicles · built 19 Dec 2024 to 8 Mar 2025

For affected machines the installation of certain accessory kits (Fairing Lowers and/or Inverted Forks) fitted on certain Model Year 2023 – 2025 Touring and CVO Touring machines may take the vehicle out of compliance.

Fix: Remove and correctly install replacement reflector.

1 vehicles · built 19 Dec 2024 to 8 Mar 2025

For affected machines the installation of certain accessory kits (Fairing Lowers and/or Inverted Forks) fitted on certain Model Year 2023 – 2025 Touring and CVO Touring machines may take the vehicle out of compliance.

Fix: Remove and correctly install replacement reflector.

1 vehicles · built 19 Dec 2024 to 8 Mar 2025

For affected machines the installation of certain accessory kits (Fairing Lowers and/or Inverted Forks) fitted on certain Model Year 2023 – 2025 Touring and CVO Touring machines may take the vehicle out of compliance.

Fix: Remove and correctly install replacement reflector.

1 vehicles · built 19 Dec 2024 to 8 Mar 2025

For affected machines the installation of certain accessory kits (Fairing Lowers and/or Inverted Forks) fitted on certain Model Year 2023 – 2025 Touring and CVO Touring machines may take the vehicle out of compliance.

Fix: Remove and correctly install replacement reflector.

1 vehicles · built 19 Dec 2024 to 8 Mar 2025

The front brake lines may contact the fuel tank due to unintended bending of the brake lines during assembly. Contact between the brake lines and the fuel tank could over time lead to a breach in a brake line and a loss of brake fluid.

Fix: Inspect affected machines and if required replace bent brake lines. In some cases a repair or replacement of the fuel tank may also be necessary.

2 vehicles · built 29 Jun 2022 to 25 Oct 2022

The front brake lines may contact the fuel tank due to unintended bending of the brake lines during assembly. Contact between the brake lines and the fuel tank could over time lead to a breach in a brake line and a loss of brake fluid.

Fix: Inspect affected machines and if required replace bent brake lines. In some cases a repair or replacement of the fuel tank may also be necessary.

5 vehicles · built 17 Nov 2021 to 6 Aug 2024

The regulator output wire may rub against the crankcase which could cause a short circuit and the main fuse may fail. This would result in a loss of all electrical power including all lighting. This will affect propulsion and visibility.

Fix: Inspect wiring and either secure or repair depending on inspection outcome.

90 vehicles · built 27 Oct 2023 to 9 Jul 2024

The regulator output wire may rub against the crankcase which could cause a short circuit and the main fuse may fail. This would result in a loss of all electrical power including all lighting. This will affect propulsion and visibility.

Fix: Inspect wiring and either secure or repair depending on inspection outcome.

60 vehicles · built 7 Nov 2023 to 18 Jul 2024

The regulator output wire may rub against the crankcase which could cause a short circuit and the main fuse may fail. This would result in a loss of all electrical power including all lighting. This will affect propulsion and visibility.

Fix: Inspect wiring and either secure or repair depending on inspection outcome.

29 vehicles · built 27 Oct 2023 to 18 Jul 2024

The regulator output wire may rub against the crankcase which could cause a short circuit and the main fuse may fail. This would result in a loss of all electrical power including all lighting. This will affect propulsion and visibility.

Fix: Inspect wiring and either secure or repair depending on inspection outcome.

27 vehicles · built 7 Nov 2023 to 16 Jul 2024

The regulator output wire may rub against the crankcase which could cause a short circuit and the main fuse may fail. This would result in a loss of all electrical power including all lighting. This will affect propulsion and visibility.

Fix: Inspect wiring and either secure or repair depending on inspection outcome.

2 vehicles · built 2 Nov 2023 to 18 Jul 2024

Certain machines may respond more than expected to road and environmental inputs (e.g. road irregularity wind gust) when operated at speeds exceeding 100 mph.

Fix: Installation of additional ballast to the front and maximum speed restriction through a control unit update.

39 vehicles · built 10 May 2023 to 6 Oct 2023

On affected machines a lower frame rail clamp may not adequately retain the rear hydraulic brake line which may allow the line to contact the exhaust. Contact between the hydraulic brake line and the exhaust could lead to a hole in the brake line and a loss of rear brake fluid.�

Fix: The clamp retaining the rear brake line will be replaced with an updated part.�

2 vehicles · built 10 May 2023 to 18 Oct 2023

On affected machines a lower frame rail clamp may not adequately retain the rear hydraulic brake line which may allow the line to contact the exhaust. Contact between the hydraulic brake line and the exhaust could lead to a hole in the brake line and a loss of rear brake fluid.�

Fix: The clamp retaining the rear brake line will be replaced with an updated part.�

1 vehicles · built 10 May 2023 to 12 Oct 2023

On affected machines a lower frame rail clamp may not adequately retain the rear hydraulic brake line which may allow the line to contact the exhaust. Contact between the hydraulic brake line and the exhaust could lead to a hole in the brake line and a loss of rear brake fluid.�

Fix: The clamp retaining the rear brake line will be replaced with an updated part.�

4 vehicles · built 27 Oct 2023 to 1 Dec 2023

On affected machines a lower frame rail clamp may not adequately retain the rear hydraulic brake line which may allow the line to contact the exhaust. Contact between the hydraulic brake line and the exhaust could lead to a hole in the brake line and a loss of rear brake fluid.�

Fix: The clamp retaining the rear brake line will be replaced with an updated part.�

1 vehicles · built 11 Dec 2023 to 14 Dec 2023

On affected machines a lower frame rail clamp may not adequately retain the rear hydraulic brake line which may allow the line to contact the exhaust. Contact between the hydraulic brake line and the exhaust could lead to a hole in the brake line and a loss of rear brake fluid.�

Fix: The clamp retaining the rear brake line will be replaced with an updated part.�

3 vehicles · built 2 Nov 2023 to 30 Nov 2023

On affected machines the fastener that retains the rear shock absorber adjuster may fracture.

Fix: The existing retaining bolt for the rear shock absorber adjuster will be removed the mounting hole in the frame and the shock absorber adjuster will be drilled to accommodate the fitting of a larger diameter bolt and nut.

1,682 vehicles · built 1 Jan 2018 to 31 Dec 2023

On affected machines the fastener that retains the rear shock absorber adjuster may fracture.

Fix: The existing retaining bolt for the rear shock absorber adjuster will be removed the mounting hole in the frame and the shock absorber adjuster will be drilled to accommodate the fitting of a larger diameter bolt and nut.

1,682 vehicles · built 1 Jan 2018 to 31 Dec 2023

On affected machines the fastener that retains the rear shock absorber adjuster may fracture.

Fix: The existing retaining bolt for the rear shock absorber adjuster will be removed the mounting hole in the frame and the shock absorber adjuster will be drilled to accommodate the fitting of a larger diameter bolt and nut.

1,682 vehicles · built 1 Jan 2022 to 31 Dec 2022

Certain P&A Profile Low Rear Suspension (P/N 54000134) or P&A Tall Rear Shock (P/N 54000294) kits intended for installation on certain Softail motorcycles contain a fastener that retains the shock absorber adjuster which may fail.

Fix: The retaining bolt for the rear shock absorber adjuster will be removed the mounting hole in the frame and the shock absorber adjuster will be drilled to accommodate the fitting of a larger diameter bolt and nut.

4 vehicles

Certain P&A Profile Low Rear Suspension (P/N 54000134) or P&A Tall Rear Shock (P/N 54000294) kits intended for installation on certain Softail motorcycles contain a fastener that retains the shock absorber adjuster which may fail.

Fix: The retaining bolt for the rear shock absorber adjuster will be removed the mounting hole in the frame and the shock absorber adjuster will be drilled to accommodate the fitting of a larger diameter bolt and nut.

4 vehicles

On affected machines the fastener that retains the rear shock absorber adjuster may fracture.

Fix: The existing retaining bolt for the rear shock absorber adjuster will be removed the mounting hole in the frame and the shock absorber adjuster will be drilled to accommodate the fitting of a larger diameter bolt and nut.

1,682 vehicles · built 1 Jan 2022 to 31 Dec 2023

On affected machines the fastener that retains the rear shock absorber adjuster may fracture.

Fix: The existing retaining bolt for the rear shock absorber adjuster will be removed the mounting hole in the frame and the shock absorber adjuster will be drilled to accommodate the fitting of a larger diameter bolt and nut.

1,682 vehicles · built 1 Jan 2020 to 31 Dec 2023

On affected machines the fastener that retains the rear shock absorber adjuster may fracture.

Fix: The existing retaining bolt for the rear shock absorber adjuster will be removed the mounting hole in the frame and the shock absorber adjuster will be drilled to accommodate the fitting of a larger diameter bolt and nut.

1,682 vehicles · built 1 Jan 2018 to 31 Dec 2019

On affected machines the fastener that retains the rear shock absorber adjuster may fracture.

Fix: The existing retaining bolt for the rear shock absorber adjuster will be removed the mounting hole in the frame and the shock absorber adjuster will be drilled to accommodate the fitting of a larger diameter bolt and nut.

1,682 vehicles · built 1 Jan 2018 to 31 Dec 2021

Certain machines may exhibit a condition that can result in the brake lamp(s) remaining illuminated regardless of whether the service brakes are applied.

Fix: Owners of affected machines will be advised to make arrangements with an authorised Harley-Davidson dealer who will perform the remedy at no charge to the customer. Dealers will apply a software update to affected Touring and CVO Touring vehicles. Dealers will apply a software update and install a new pressure switch on affected Trike and CVO Trike vehicles.

2,807 vehicles · built 2 Jul 2019 to 23 Jun 2022

Certain machines may exhibit a condition that can result in the brake lamp(s) remaining illuminated regardless of whether the service brakes are applied.

Fix: Owners of affected machines will be advised to make arrangements with an authorised Harley-Davidson dealer who will perform the remedy at no charge to the customer. Dealers will apply a software update to affected Touring and CVO Touring vehicles. Dealers will apply a software update and install a new pressure switch on affected Trike and CVO Trike vehicles.

2,807 vehicles · built 2 Jul 2019 to 23 Jun 2022

Certain machines may exhibit a condition that can result in the brake lamp(s) remaining illuminated regardless of whether the service brakes are applied.

Fix: Owners of affected machines will be advised to make arrangements with an authorised Harley-Davidson dealer who will perform the remedy at no charge to the customer. Dealers will apply a software update to affected Touring and CVO Touring vehicles. Dealers will apply a software update and install a new pressure switch on affected Trike and CVO Trike vehicles.

2,807 vehicles · built 6 Jul 2018 to 23 Jun 2022

Certain machines may exhibit a condition that can result in the brake lamp(s) remaining illuminated regardless of whether the service brakes are applied.

Fix: Owners of affected machines will be advised to make arrangements with an authorised Harley-Davidson dealer who will perform the remedy at no charge to the customer. Dealers will apply a software update to affected Touring and CVO Touring vehicles. Dealers will apply a software update and install a new pressure switch on affected Trike and CVO Trike vehicles.

2,807 vehicles · built 2 Jul 2019 to 23 Jun 2022

The handlebar on certain Model Year 2022 RH975 Nightster motorcycles may have a weld quality issue that could lead to separation between the inner and outer sections of the handlebar.

Fix: The Handlebar of affected motorcycles will be replaced.

93 vehicles · built 21 Jun 2021 to 9 Sep 2022

When the internal temperature of the instrument module (IM) is below 0 �C the IM display may generate an error message and then shortly after go blank until the next ignition cycle when the IM temperature is above 0 �C.

Fix: Carry out an instrument module software update.

538 vehicles · built 10 Mar 2021 to 19 Oct 2021

When the internal temperature of the instrument module (IM) is below 0 �C the IM display may generate an error message and then shortly after go blank until the next ignition cycle when the IM temperature is above 0 �C.

Fix: Carry out an instrument module software update.

538 vehicles · built 24 May 2021 to 12 Oct 2021

When the internal temperature of the instrument module (IM) is below 0 �C the IM display may generate an error message and then shortly after go blank until the next ignition cycle when the IM temperature is above 0 �C.

Fix: Carry out an instrument module software update.

538 vehicles · built 21 May 2021 to 3 Dec 2021

Riders seat base threaded insert failure.

Fix: Replacement of seat base.

326 vehicles · built 8 Aug 2021 to 16 Nov 2021

Vehicle shutdown sequence may initiate without providing reasonable rider indication.

Fix: Updating of the on-board software.

30 vehicles · built 18 Mar 2019 to 20 Aug 2020

The Trike may respond incorrectly to a faulty rear WSS (Wheel Speed Sensor) signal.

Fix: Replace the ABS software with a corrected version.

101 vehicles · built 12 Mar 2018 to 5 Nov 2019

The Trike may respond incorrectly to a faulty rear WSS (Wheel Speed Sensor) signal.

Fix: Replace the ABS software with a corrected version.

101 vehicles · built 12 Mar 2018 to 5 Nov 2019

Brake pistons dragging in the caliper bores.

Fix: Replace the brake calipers.

1,148 vehicles · built 16 May 2015 to 6 Dec 2018

Brake pistons dragging in the caliper bores.

Fix: Replace the brake calipers.

1,148 vehicles · built 16 May 2015 to 6 Dec 2018

Air ingress to the hydraulic clutch slave cylinder causing insufficient disengagement.

Fix: Replace cluch slave cylinder piston and seal.

1,965 vehicles · built 6 Mar 2016 to 17 Jun 2017

Air ingress to the hydraulic clutch slave cylinder causing insufficient disengagement.

Fix: Replace cluch slave cylinder piston and seal.

1,965 vehicles · built 6 Mar 2016 to 17 Jun 2017

Air ingress to the hydraulic clutch slave cylinder causing insufficient disengagement.

Fix: Replace cluch slave cylinder piston and seal.

1,965 vehicles · built 6 Mar 2016 to 17 Jun 2017

Air ingress to the hydraulic clutch slave cylinder causing insufficient disengagement.

Fix: Replace cluch slave cylinder piston and seal.

1,965 vehicles · built 6 Mar 2016 to 17 Jun 2017

If the brake fluid has not been changed as per manufacturer's instructions deposits may form which may affect the operation of the ABS module. Continued use may lead to loss of braking.

Fix: On affected vehicles flush the brake systems and replace with an uprated specification fluid.

3,050 vehicles · built 25 Jun 2006 to 13 Dec 2011

If the brake fluid has not been changed as per manufacturer's instructions deposits may form which may affect the operation of the ABS module. Continued use may lead to loss of braking.

Fix: On affected vehicles flush the brake systems and replace with an uprated specification fluid.

3,050 vehicles · built 25 Jun 2006 to 13 Dec 2011

If the brake fluid has not been changed as per manufacturer's instructions deposits may form which may affect the operation of the ABS module. Continued use may lead to loss of braking.

Fix: On affected vehicles flush the brake systems and replace with an uprated specification fluid.

3,050 vehicles · built 25 Jun 2006 to 13 Dec 2011

An oil line may not have been correctly clamped which may allow oil to leak.

Fix: On affected machines check for correct installation of the clamp. where necessary replace clamp.

295 vehicles · built 2 May 2016 to 9 May 2017

Hydraulic clutch master cylinder may fail to disengage engine on initial gear engagement leading to the machine lurching forward and falling over. This condition gives an elevated risk of injury to the rider and bystanders.

Fix: Recall the machines that are likely to be affected to inspect and clean the clutch master cylinder piston. Where necessary the master cylinder piston will be replaced.

513 vehicles · built 17 Jul 2015 to 31 Mar 2016

Hydraulic clutch master cylinder may fail to disengage engine on initial gear engagement leading to the machine lurching forward and falling over. This condition gives an elevated risk of injury to the rider and bystanders.

Fix: Recall the machines that are likely to be affected to inspect and clean the clutch master cylinder piston. Where necessary the master cylinder piston will be replaced.

513 vehicles · built 17 Jul 2015 to 31 Mar 2016

Hydraulic clutch master cylinder may fail to disengage engine on initial gear engagement leading to the machine lurching forward and falling over. This condition gives an elevated risk of injury to the rider and bystanders.

Fix: Recall the machines that are likely to be affected to inspect and clean the clutch master cylinder piston. Where necessary the master cylinder piston will be replaced.

513 vehicles · built 17 Jul 2015 to 31 Mar 2016

The vibrations that occur during normal running of the motorcycle can turn the ignition off. If this occurs all power from the engine will be lost possibly putting the rider in danger.

Fix: Recall the machines that are likely to be affected and replace the ignition switch with an up rated component.

346 vehicles · built 6 Jan 2014 to 7 Apr 2016

The saddlebag retaining clips may fail allowing the mounting stud to disengage and the saddlebag to fall from the motorcycle creating a hazard to other road users.

Fix: Recall the machines that are likely to be affected and replace the saddlebag retaining clips with upgraded parts.

1,280 vehicles · built 3 May 2013 to 26 May 2015

It is possible that the hydraulic clutch may provide insufficient lift to allow the clutch to fully disconnect drive when the machine has been left for a time. Loss of control may occur when starting the machine in gear or when selecting gear to pull away.

Fix: Recall the machines that are likely to be affected to fit a new clutch master cylinder repair kit. If corrosion is found in the bore of the master cylinder the master cylinder will be replaced.

593 vehicles · built 28 Apr 2014 to 24 Oct 2014

The brake fluid in the front brake system could be contaminated. The contamination can cause the brake fluid to gel and / or corrosion to the master cylinder banjo bolt threads sufficiently severe to cause leakage or failure. If either of the conditions occur it will lead to a reduction in brake performance and increase the risk of a collision / incident.

Fix: Recall the machines that are likely to be affected to replace the banjo bolt brake fluid and where necessary the master cylinder.

572 vehicles · built 22 Aug 2011 to 24 Feb 2012

The brake fluid in the front brake system could be contaminated. The contamination can cause the brake fluid to gel and / or corrosion to the master cylinder banjo bolt threads sufficiently severe to cause leakage or failure. If either of the conditions occur it will lead to a reduction in brake performance and increase the risk of a collision / incident.

Fix: Recall the machines that are likely to be affected to replace the banjo bolt brake fluid and where necessary the master cylinder.

572 vehicles · built 22 Aug 2011 to 24 Feb 2012

The brake fluid in the front brake system could be contaminated. The contamination can cause the brake fluid to gel and / or corrosion to the master cylinder banjo bolt threads sufficiently severe to cause leakage or failure. If either of the conditions occur it will lead to a reduction in brake performance and increase the risk of a collision / incident.

Fix: Recall the machines that are likely to be affected to replace the banjo bolt brake fluid and where necessary the master cylinder.

572 vehicles · built 22 Aug 2011 to 24 Feb 2012

It is possible that the rear brake master cylinder may not be to specification which can lead to a tear developing in the primary cup seal. If a tear occurs brake fluid could be lost from the system with the attendant loss of braking effort.

Fix: Recall the machines that are likely to be affected to replace the rear brake master cylinder.

25 vehicles · built 1 Jan 2014 to 15 Oct 2014

The failure of a front turn signal bulb may not be signalled to the rider. The concern is a result of incorrect programming of the Body Control Module.

Fix: Recall the machines that are likely to be affected and re programme the Body Control Module.

153 vehicles · built 1 Jan 2013 to 10 Mar 2014

A tear may develop in the clutch master cylinder seal allowing a slow release of pressure in the system. If this should occur there may not be sufficient clutch lift to prevent the machine creeping forward.

Fix: Recall the machines that are likely to be affected to replace the clutch master cylinder piston assembly.

705 vehicles · built 25 Mar 2013 to 20 Aug 2014

A tear may develop in the clutch master cylinder seal allowing a slow release of pressure in the system. If this should occur there may not be sufficient clutch lift to prevent the machine creeping forward.

Fix: Recall the machines that are likely to be affected to replace the clutch master cylinder piston assembly.

705 vehicles · built 25 Mar 2013 to 20 Aug 2014

Affected vehicles have an ignition switch fitted in the top engine bracket. At certain engine speed this bracket can vibrate and may cause the ignition switch to turn to the ACC position and cause the engine to stall.

Fix: Replace engine bracket and switch components.

78 vehicles · built 6 Jan 2014 to 19 Jun 2014

It is possible for a front brake line to pinch between the fuel tank and frame. If this occurs it is then possible for the front brake to lock the wheel leading to loss of machine stability and involuntary dismount of the rider.

Fix: Recall the machines that are likely to be affected to inspect and carry out repairs as per the bulletin where necessary. If repairs are necessary they are to either check correct routing of the brake line and secure or replace the brake line and secure.

608 vehicles · built 1 Jul 2013 to 7 May 2014

The engine may stop unexpectedly due to the fuel supply running out even though the fuel range indicator shows miles remaining and in some cases before the low fuel warning lamp illuminates.

Fix: Recall the machines that are likely to be affected to perform a software programme update to re-calibrate the fuel level sensor signal.

435 vehicles · built 30 Mar 2012 to 10 Mar 2014

Hydraulic clutch system may lose the ability to generate enough lift to disengage the clutch. (Hydraulic clutch failure) and possibly an incorrect clutch release plate may have been installed. These items can cause the inability to disengage the engine from the transmission during operation leading to a dangerous condition.

Fix: Recall the machines that are likely to be affected to clean the secondary actuator of debris and install a new release rod and rod end. Additionally to identify the type of clutch release plate and where necessary replace with one of the correct type.

25 vehicles · built 3 May 2013 to 14 Oct 2013

Hydraulic clutch system may lose the ability to generate enough lift to disengage the clutch. (Hydraulic clutch failure) and possibly an incorrect clutch release plate may have been installed. These items can cause the inability to disengage the engine from the transmission during operation leading to a dangerous condition.

Fix: Recall the machines that are likely to be affected to clean the secondary actuator of debris and install a new release rod and rod end. Additionally to identify the type of clutch release plate and where necessary replace with one of the correct type.

25 vehicles · built 3 May 2013 to 14 Oct 2013

The brackets retaining the number plate may loosen and allow the bracket to contact the rear wheel and rotate. If the brackets rotate they could contact and damage the rear brake hose with associated loss of braking performance.

Fix: Recall the machines that are likely to be affected and refit the registration plate mounting bracket fixing bolts with thread locking compound.

95 vehicles · built 14 Jun 2011 to 1 Aug 2012

The rear brake lamp switch may become exposed to temperatures that degrade its performance. This condition may affect brake lamp function and /or cause a brake fluid leak through the rear brake switch affecting rear brake performance.

Fix: Recall the machines that are likely to be affected to check and where necessary replace the rear brake lamp switch using the recall kit.

1,916 vehicles · built 6 Jun 2008 to 16 Sep 2011

It is possible that due to insufficient sealing of the Body Control Module (BCM) water can enter the unit and cause the engine to stall. This could result in the rider being injured if it should occur in heavy traffic.

Fix: Recall all the affected machines and replace the BCM.

217 vehicles · built 1 Jan 2010 to 14 Oct 2010

It has been identified that on subject machines the fuel tank front mountings may distort in reaction to severe frame damage occasioned in a frontal collision. This may result in fuel leakage from the weld of the front bracket to the tunnel. Fuel leakage in the presence of an ignition source may result in a fire.

Fix: Recalled machines will have braces fitted to the vulnerable area in order to reduce fuel tank front mounting distortion during frontal impact scenarios.

959 vehicles · built 6 Jun 2008 to 19 Nov 2009

As a result of the heat treating process the Blade rear wheel may develop a crack and may fail.

Fix: Recall affected machines check wheel for manufacturer's code and if necessary replace.

17 vehicles · built 3 Oct 2008 to 14 May 2009

It has been identified thatdue to the possibility of an acorn stud at the brake reaction link detaching during use. The front brake and fender assembly would no longer be adequately retained.

Fix: Recalled machines will have the subject acorn stud and retaining clip replaced.

423 vehicles · built 22 May 2007 to 26 Mar 2009

It has been identified thatdue to the possibility of an acorn stud at the brake reaction link detaching during use. The front brake and fender assembly would no longer be adequately retained.

Fix: Recalled machines will have the subject acorn stud and retaining clip replaced.

423 vehicles · built 22 May 2007 to 26 Mar 2009

It has been identified thatdue to the possibility of an acorn stud at the brake reaction link detaching during use. The front brake and fender assembly would no longer be adequately retained.

Fix: Recalled machines will have the subject acorn stud and retaining clip replaced.

423 vehicles · built 22 May 2007 to 26 Mar 2009

It has been identified that the jiffy stand spring anchor may have been constructed with a defective weld which may result in the stand not retracting as intended. In this condition control of the machine could be lost.

Fix: Recalled machines will have the jiffy stand spring anchor replaced.

122 vehicles · built 24 Jul 2008 to 28 Aug 2008

The fuel filter shell may crack leading to loss of fuel pressure the result of which may be diminished performance and in some cases an engine stall or a no start condition could result.

Fix: Recall affected machines and replace fuel filter shell with modified type.

352 vehicles · built 6 May 2007 to 11 Dec 2007

The fuel filter shell may crack leading to loss of fuel pressure the result of which may be diminished performance and in some cases an engine stall or a no start condition could result.

Fix: Recall affected machines and replace fuel filter shell with modified type.

352 vehicles · built 6 May 2007 to 11 Dec 2007

The fuel filter shell may crack leading to loss of fuel pressure the result of which may be diminished performance and in some cases an engine stall or a no start condition could result.

Fix: Recall affected machines and replace fuel filter shell with modified type.

352 vehicles · built 6 May 2007 to 11 Dec 2007

The fuel filter shell may crack leading to loss of fuel pressure the result of which may be diminished performance and in some cases an engine stall or a no start condition could result.

Fix: Recall affected machines and replace fuel filter shell with modified type.

352 vehicles · built 6 May 2007 to 11 Dec 2007

The fuel filter shell may crack leading to loss of fuel pressure the result of which may be diminished performance and in some cases an engine stall or a no start condition could result.

Fix: Recall affected machines and replace fuel filter shell with modified type.

352 vehicles · built 6 May 2007 to 11 Dec 2007

The fuel filter shell may crack leading to loss of fuel pressure the result of which may be diminished performance and in some cases an engine stall or a no start condition could result.

Fix: Recall affected machines and replace fuel filter shell with modified type.

352 vehicles · built 6 May 2007 to 11 Dec 2007

The fuel filter shell may crack leading to loss of fuel pressure the result of which may be diminished performance and in some cases an engine stall or a no start condition could result.

Fix: Recall affected machines and replace fuel filter shell with modified type.

352 vehicles · built 6 May 2007 to 11 Dec 2007

The fuel filter shell may crack leading to loss of fuel pressure the result of which may be diminished performance and in some cases an engine stall or a no start condition could result.

Fix: Recall affected machines and replace fuel filter shell with modified type.

352 vehicles · built 6 May 2007 to 11 Dec 2007

The fuel filter shell may crack leading to loss of fuel pressure the result of which may be diminished performance and in some cases an engine stall or a no start condition could result.

Fix: Recall affected machines and replace fuel filter shell with modified type.

352 vehicles · built 6 May 2007 to 11 Dec 2007

The fuel filter shell may crack leading to loss of fuel pressure the result of which may be diminished performance and in some cases an engine stall or a no start condition could result.

Fix: Recall affected machines and replace fuel filter shell with modified type.

352 vehicles · built 6 May 2007 to 11 Dec 2007

The fuel filter shell may crack leading to loss of fuel pressure the result of which may be diminished performance and in some cases an engine stall or a no start condition could result.

Fix: Recall affected machines and replace fuel filter shell with modified type.

352 vehicles · built 6 May 2007 to 11 Dec 2007

The fuel filter shell may crack leading to loss of fuel pressure the result of which may be diminished performance and in some cases an engine stall or a no start condition could result.

Fix: Recall affected machines and replace fuel filter shell with modified type.

352 vehicles · built 6 May 2007 to 11 Dec 2007

It has been identified that on the subject machines a condition may exist which will cause the trousers of some riders to have direct contact with the exhaust pipe. Should this occur the clothing could char or burn which might result in injury to the rider.

Fix: Recalled machines will be fitted with a new exhaust shield.

385 vehicles

It has been identified that on the subject machines a condition may exist which will cause the trousers of some riders to have direct contact with the exhaust pipe. Should this occur the clothing could char or burn which might result in injury to the rider.

Fix: Recalled machines will be fitted with a new exhaust shield.

382 vehicles · built 31 Oct 2005 to 16 May 2007

It has been identified that the possibility exists that the battery positive lead may contact a weld bead on the oil tank. This may cause the weld bead to abrade the insulation on the cable and cause an electrical short circuit from the battery through the oil tank and oil lines. This could lead to an oil leak and or the possibility of a fire.

Fix: Recalled machines will have a battery caddy installed that will protect the cable and ensure correct routing.

1,230 vehicles · built 8 Jun 2006 to 14 Mar 2007

A tyre (90/90-19) which is a size that has not been tested on these machines has been fitted to front wheel. This could lead to the machine not performing to expectations and the possibility of an accident.

Fix: Recall the machines that are likely to be affected to replace the front tyre for one of the correct size (100/90-19).

32 vehicles · built 26 Oct 2006 to 30 Oct 2006

A tyre (90/90-19) which is a size that has not been tested on these machines has been fitted to front wheel. This could lead to the machine not performing to expectations and the possibility of an accident.

Fix: Recall the machines that are likely to be affected to replace the front tyre for one of the correct size (100/90-19).

32 vehicles · built 26 Oct 2006 to 30 Oct 2006

A tyre (90/90-19) which is a size that has not been tested on these machines has been fitted to front wheel. This could lead to the machine not performing to expectations and the possibility of an accident.

Fix: Recall the machines that are likely to be affected to replace the front tyre for one of the correct size (100/90-19).

32 vehicles · built 26 Oct 2006 to 30 Oct 2006

A tyre (90/90-19) which is a size that has not been tested on these machines has been fitted to front wheel. This could lead to the machine not performing to expectations and the possibility of an accident.

Fix: Recall the machines that are likely to be affected to replace the front tyre for one of the correct size (100/90-19).

32 vehicles · built 26 Oct 2006 to 30 Oct 2006

A tyre (90/90-19) which is a size that has not been tested on these machines has been fitted to front wheel. This could lead to the machine not performing to expectations and the possibility of an accident.

Fix: Recall the machines that are likely to be affected to replace the front tyre for one of the correct size (100/90-19).

32 vehicles · built 26 Oct 2006 to 30 Oct 2006

A tyre (90/90-19) which is a size that has not been tested on these machines has been fitted to front wheel. This could lead to the machine not performing to expectations and the possibility of an accident.

Fix: Recall the machines that are likely to be affected to replace the front tyre for one of the correct size (100/90-19).

32 vehicles · built 26 Oct 2006 to 30 Oct 2006

A tyre (90/90-19) which is a size that has not been tested on these machines has been fitted to front wheel. This could lead to the machine not performing to expectations and the possibility of an accident.

Fix: Recall the machines that are likely to be affected to replace the front tyre for one of the correct size (100/90-19).

32 vehicles · built 26 Oct 2006 to 30 Oct 2006

A tyre (90/90-19) which is a size that has not been tested on these machines has been fitted to front wheel. This could lead to the machine not performing to expectations and the possibility of an accident.

Fix: Recall the machines that are likely to be affected to replace the front tyre for one of the correct size (100/90-19).

32 vehicles · built 26 Oct 2006 to 30 Oct 2006

A tyre (90/90-19) which is a size that has not been tested on these machines has been fitted to front wheel. This could lead to the machine not performing to expectations and the possibility of an accident.

Fix: Recall the machines that are likely to be affected to replace the front tyre for one of the correct size (100/90-19).

32 vehicles · built 26 Oct 2006 to 30 Oct 2006

A tyre (90/90-19) which is a size that has not been tested on these machines has been fitted to front wheel. This could lead to the machine not performing to expectations and the possibility of an accident.

Fix: Recall the machines that are likely to be affected to replace the front tyre for one of the correct size (100/90-19).

32 vehicles · built 26 Oct 2006 to 30 Oct 2006

Front fender may contact Voltage Regulator and impede steering operation.

Fix: Recall affected machines and relocate Voltage Regulator

753 vehicles · built 24 May 2006 to 14 Nov 2006

Handlebars bearing part No 59782-06/A may crack and eventually fracture

Fix: Recall affected machines and fit replacement handlebars bearing part No 59782-06B

125 vehicles · built 17 Jun 2005 to 4 Dec 2006

It is possible that under normal riding conditions a battery securing bolt may loosen allowing the battery to move. This can lead to the protective boot on the battery postive abrading through and shorting on the battery cover causing sparks and possibly fire.

Fix: Recall the vehicles that are likely to be affected to replace the centre battery securing bolt with a new bolt that has a locking patch on the threads.

490 vehicles · built 17 Jun 2005 to 6 Feb 2006

Certain 2203/2004 883R & 1200R Sportster motorcycles may have a fault which leaves the brake light illuminated after the release of the front brake lever.

Fix: Recalled machines will have the front brake master cylinder seal replaced.

588 vehicles · built 25 Jun 2003 to 3 Jun 2005

Certain 2004 model year carburettor equipped motorcycles have been fitted with a fuel tap where the 'On' and 'Reserve' markings have been transposed.

Fix: Replace the fuel valve (tap).

159 vehicles

Certain 2004 model year carburettor equipped motorcycles have been fitted with a fuel tap where the 'On' and 'Reserve' markings have been transposed.

Fix: Replace the fuel valve (tap).

159 vehicles

On the affected machines the possibility exists that the internal lining of the fuel hose may separate from the hose outer leading to a possible fuel leak.

Fix: Affected machines will have the fuel line replaced

90 vehicles · built 1 Jan 2003 to 31 Dec 2004

The tail lamp bulb may become loose in its mounting socket.

Fix: Recall the machines that are likely to be affected and replace the tail lamp bulb with a re-designed bulb.

520 vehicles · built 1 Jun 2003 to 31 Aug 2003

Certain 2004 Dyna range motorcycles may have a condition which allows the throttle cables to contact the underside of the fuel tank. This could eventually lead to them wearing through the tank causing a fuel leak.

Fix: Recall the machines that are likely to be affected and modify the throttle cable retention. The throttle cable and tank will be replaced as necessary.

164 vehicles · built 1 Jun 2003 to 28 Feb 2004

Certain 2004 model year carburettor equipped motorcycles have been fitted with a fuel tap where the 'On' and 'Reserve' markings have been transposed.

Fix: Replace the fuel valve (tap).

159 vehicles

The tail lamp bulb may become loose in its mounting socket.

Fix: Recall the machines that are likely to be affected and replace the tail lamp bulb with a re-designed bulb.

520 vehicles · built 1 Jun 2003 to 31 Aug 2003

It has been identified that the subject machines have been fitted with a sub-standard 40amp circuit.

Fix: Recalled machines will have the circuit breaker replaced.

341 vehicles · built 1 Jan 1999 to 31 Dec 2003

Certain 2006 Dyna range motorcycles may have a fault which leaves the neutral light illuminated when 1st or 2nd gear is selected.

Fix: Recall the machines that are likely to be affected and replace the detent arm neutral switch and shift cam assembly.

248 vehicles · built 1 Jun 2005 to 31 Oct 2005

The mirrors are incorrectly located on the inner fairing making it impossible to achieve correct mirror adjustment thus restricting rearward vision.

Fix: Recall the vehicles that are likely to be affected and reposition the mirrors.

46 vehicles · built 1 Jun 2005 to 31 Aug 2005

Certain 2004 model year carburettor equipped motorcycles have been fitted with a fuel tap where the 'On' and 'Reserve' markings have been transposed.

Fix: Replace the fuel valve (tap).

159 vehicles

The tail lamp bulb may become loose in its mounting socket.

Fix: Recall the machines that are likely to be affected and replace the tail lamp bulb with a re-designed bulb.

520 vehicles · built 1 Jun 2003 to 31 Aug 2003

The left hand mirror stem may fracture allowing the mirror to fall from the motorcycle.

Fix: Replace the left hand and right hand mirrors.

167 vehicles

The rear brake flexible hose may fracture internally leading to a loss of hydraulic fluid and rear brake operation without prior warning.

Fix: Fit a new brake hose.

12 vehicles · built 1 Jan 2002 to 31 Dec 2002

The fuel hose may become detached from the carburettor inlet. Spilt fuel could cause a fire hazard.

Fix: Recall affected machines and check that the fuel hose is correctly positioned on the carburettor inlet stub. Reposition any incorrectly installed hoses and fit a new hose clamp.

448 vehicles · built 1 Jan 2001 to 31 Dec 2001

The use of reformulated petrol in combination with a particular usage pattern of the vacuum operated fuel valve by the rider can affect the supply of petrol to the carburettor and lead to unscheduled shutdown of the engine.

Fix: The affected machines are being recalled for replacement of the original fuel valve diaphragm assembly with modified components.

4,352 vehicles · built 1 Jan 1994 to 30 Sep 1996

There is a possibility that fuel may leak from the carburettor onto the road surface.

Fix: Recall the affected machines for removal and examination of the carburettor components. These will be replaced by modified versions as required. However where evidence of improper machining of the fuel inlet valve seat is found the carburettor unit will be replaced.

1,935 vehicles · built 1 Jan 1990 to 31 Dec 1991

An internal short circuit may occur in the starter relay. This could generate sufficient heat to constitute a fire risk.

Fix: Recall the affected machines and replace the original relay with a version incorporating improved sealing properties. At the same time the relay will be repositioned to render it less liable to the ingress of moisture.

1,754 vehicles · built 1 Jan 1989 to 31 Dec 1992

A possibility exists that the battery positive cable replaced earlier under the terms of recall RM 92/2 may fail in service resulting in loss of the electrical system.

Fix: Recall the affected machines for replacement of the battery positive cable with a quality assured unit.

713 vehicles · built 1 Jan 1989 to 31 Dec 1990

A possibility exists that the battery positive cable replaced earlier under the terms of recall RM 92/2 may fail in service resulting in loss of the electrical system.

Fix: Recall the affected machines for replacement of the battery positive cable with a quality assured unit.

713 vehicles · built 1 Jan 1989 to 31 Dec 1990

A possibility exists that the positive battery cable may chafe on the oil tank. This could cause a short circuit with a potential risk of fire.

Fix: Recall the affected machines and replace the original positive battery cable with a modified version designed to clear the oil tank.

713 vehicles · built 1 Jan 1989 to 31 Dec 1990

A possibility exists that the positive battery cable may chafe on the oil tank. This could cause a short circuit with a potential risk of fire.

Fix: Recall the affected machines and replace the original positive battery cable with a modified version designed to clear the oil tank.

713 vehicles · built 1 Jan 1989 to 31 Dec 1990