Ducati recalls

Potential malfunction of the rear brake.

Fix: Replacement of rigid duct for rear brake hose located on the swinging arm. Background: To further improve the thermal protection of the rear braking system thereby reducing exposure to heat from the rear bank exhaust manifold a new elongated rigid duct complete with a specific heat reflective sleeve has been designed and introduced for the rear brake hose. The heat reflective sleeve must be intact and left in place during the upgrade. This CR311 replaces and cancels the CR285. Bikes already updated with the CR285: must ALSO perform this new upgrade. Bikes not yet updated with the CR285: must ONLY perform this upgrade.

288 vehicles · built 1 Jan 2025 to 17 Feb 2026

Potential malfunction of the rear brake.

Fix: Replacement of rigid duct for rear brake hose located on the swinging arm. Background: To further improve the thermal protection of the rear braking system thereby reducing exposure to heat from the rear bank exhaust manifold a new elongated rigid duct complete with a specific heat reflective sleeve has been designed and introduced for the rear brake hose. The heat reflective sleeve must be intact and left in place during the upgrade. This CR311 replaces and cancels the CR285. Bikes already updated with the CR285: must ALSO perform this new upgrade. Bikes not yet updated with the CR285: must ONLY perform this upgrade.

145 vehicles · built 1 Jan 2025 to 17 Feb 2026

Affected motorcycles may contain a wiring harness supplied with an incorrect configuration involving the ABS fuses and/or their respective fuse holders being reversed. There is a risk of improper ABS operation during braking conditions that require its activation (e.g. in an emergency or on a slippery surface) which could lead to one of the wheels locking unintentionally.

Fix: Check the motorcycle both visually and with specialised diagnostic tools and to update it if required.

141 vehicles · built 1 Jan 2025 to 31 Dec 2026

Affected motorcycles may contain a wiring harness supplied with an incorrect configuration involving the ABS fuses and/or their respective fuse holders being reversed. There is a risk of improper ABS operation during braking conditions that require its activation (e.g. in an emergency or on a slippery surface) which could lead to one of the wheels locking unintentionally.

Fix: Check the motorcycle both visually and with specialised diagnostic tools and to update it if required.

113 vehicles · built 1 Jan 2025 to 31 Dec 2026

The rear wheel shaft may lose its structural integrity and in extreme cases a crack may form which could lead to its complete failure.

Fix: Replacement if the rear wheel shaft and eccentric hub ball bearing (right side). To find the nearest authorised Ducati dealer use the dealer locator. www.ducati.com Ducati UK tel 08456 718500

2,360 vehicles · built 1 Jan 2018 to 31 Dec 2024

The rear wheel shaft may lose its structural integrity and in extreme cases a crack may form which could lead to its complete failure.

Fix: Replacement if the rear wheel shaft and eccentric hub ball bearing (right side). To find the nearest authorised Ducati dealer use the dealer locator. www.ducati.com Ducati UK tel 08456 718500

1,389 vehicles · built 1 Jan 2020 to 31 Dec 2025

Potential malfunction of the rear brake. On affected vehicles the heat reflective sheath may not correctly positioned or moves from the proper retainer on the rigid brake hose duct the ABS control unit/brake calliper rear brake hose could be damaged because of the heat coming from the rear bank exhaust manifold.

Fix: Changing the position of the heat reflective sheath on the ABS control unit/brake calliper rear brake hose and securing it with a new grey self-locking tie Part no.74142941A resistant to high temperatures.

110 vehicles · built 19 Apr 2024 to 18 Dec 2024

In certain collisions passenger backrest could break if it is installed incorrectly and/or used incorrectly�

Fix: Inspect the component to reassemble it according to the procedure and to apply a warning sticker

943 vehicles · built 1 Jan 2016 to 31 Dec 2023

Side stand spring hooking pin may break and cause the undesired opening of the side stand.�

Fix: Replacement of side stand plate and spring hook plate.�

248 vehicles · built 1 Jan 2017 to 31 Dec 2021

Error in the calibration of the instrument panel photodiode that controls activation and deactivation in automatic mode of the DLR (and consequent switching on and off of the low beam headlight)

Fix: Software update

41 vehicles · built 1 Jan 2023 to 31 Jan 2023

Certain passenger foot pegs belonging to a specific batch could break at the rotation bushing.

Fix: Inspect the passenger foot pegs of affected vehicles and where necessary replace one or both passenger foot pegs.

41 vehicles · built 1 Jan 2023 to 31 Jan 2023

The rubbing of the oil cooler delivery and return hoses could lead to oil leakage.

Fix: Insert a spacer between the hoses to prevent rubbing.

352 vehicles · built 1 Mar 2016 to 1 Dec 2018

The rubbing of the oil cooler delivery and return hoses could lead to oil leakage.

Fix: Insert a spacer between the hoses to prevent rubbing.

352 vehicles · built 1 Mar 2016 to 1 Dec 2018

The rubbing of the oil cooler delivery and return hoses could lead to oil leakage.

Fix: Insert a spacer between the hoses to prevent rubbing.

352 vehicles · built 1 Mar 2016 to 1 Dec 2018

The side stand could break at the weld that joins the side stand tube with the upper forged section.

Fix: Replace the side stand

66 vehicles · built 8 Jan 2019 to 2 Apr 2019

Rear brake hoses installed on a specific batch of bikes may be subject to damage to the flexible plastic part due to excessive exposure to heat.

Fix: Replace the rear brake hoses with a modified design using the associated repair kit

152 vehicles · built 1 Jan 2014 to 2 Sep 2021

Rear brake hoses installed on a specific batch of bikes may be subject to damage to the flexible plastic part due to excessive exposure to heat.

Fix: Replace the rear brake hoses with a modified design using the associated repair kit

152 vehicles · built 1 Jan 2014 to 2 Sep 2021

Rear brake hoses installed on a specific batch of bikes may be subject to damage to the flexible plastic part due to excessive exposure to heat.

Fix: Replace the rear brake hoses with a modified design using the associated repair kit

152 vehicles · built 1 Jan 2014 to 2 Sep 2021

Some valve guides could be subject to early wear

Fix: Either replace the engine or cylinder heads.

184 vehicles · built 1 Sep 2020 to 31 Mar 2021

The side stand fastening bracket may deform from repeated stress and in exceptional situations may fail.

Fix: The replacement of the side stand fastening bracket spring hooking plate and side stand will be carried out with re-designed parts.

609 vehicles · built 1 Jun 2016 to 31 Dec 2018

On affected vehicles a potential defect in the production process may result in generator rotor (flywheel) breakage

Fix: Inspect and replace the rotor if necessary

35 vehicles · built 1 Jul 2020 to 31 Jul 2020

On affected vehicles a potential defect in the production process may result in generator rotor (flywheel) breakage

Fix: Inspect and replace the rotor if necessary

35 vehicles · built 1 Jul 2020 to 31 Jul 2020

On affected vehicles a potential defect in the production process may result in generator rotor (flywheel) breakage

Fix: Inspect and replace the rotor if necessary

35 vehicles · built 1 Jul 2020 to 31 Jul 2020

On affected vehicles a potential defect in the production process may result in generator rotor (flywheel) breakage

Fix: Inspect and replace the rotor if necessary

35 vehicles · built 1 Jul 2020 to 31 Jul 2020

The Bowden cable for the exhaust butterfly valve could come into contact with the motorcycle positive cable

Fix: Fit a cable guide and re-route affected electrical cables.

322 vehicles · built 1 Jul 2018 to 31 Jul 2018

The friction material might separate from the plates of the brake pads due to a non-conformity.

Fix: Replace the front brake pads.

106 vehicles · built 1 Jan 2017 to 31 Dec 2017

A possible non-conformity with the supplied side stand

Fix: Replace the side stand

245 vehicles · built 1 Jan 2018 to 31 Dec 2018

The battery negative cable terminal may become damaged due to excessive tensioning.

Fix: Check cable routing and length fit neoprene pad under the seat.

255 vehicles · built 27 Nov 2018 to 9 Sep 2019

Possible leakage of engine oil from the Air box breather tube.

Fix: Install a new completely redesigned cyclone separator.

346 vehicles · built 1 Jan 2014 to 31 Dec 2018

Possible leakage of engine oil from the Air box breather tube.

Fix: Install a new completely redesigned cyclone separator.

346 vehicles · built 1 Jan 2014 to 31 Dec 2018

Possibility of fuel spraying out of the filler plug when opening it

Fix: Updating the filler plug ventilation system and the addition of a new information page in the Owner's Manual.

1,067 vehicles · built 5 Dec 2017 to 31 May 2019

The interference present between the pivot pin and the gear shift lever may be incorrect.

Fix: The gear shift lever will be checked and replaced if necessary.

985 vehicles · built 1 Sep 2015 to 31 Jan 2018

Possible oil leak from one of the two hydraulic timing chain tensioners.

Fix: Increase the tightening torque of the two hydraulic tensioners.

741 vehicles · built 1 Sep 2015 to 31 Jan 2018

The interference present between the pivot pin and the gear shift lever may be incorrect.

Fix: The gear shift lever will be checked and replaced if necessary.

985 vehicles · built 1 Sep 2015 to 31 Jan 2018

The interference present between the pivot pin and the gear shift lever may be incorrect.

Fix: The gear shift lever will be checked and replaced if necessary.

985 vehicles · built 1 Sep 2015 to 31 Jan 2018

Potential failure of the oil cooler at the delivery hose fitting (vehicle LH side) resulting in oil leakage.

Fix: A new modified oil cooler is to be fitted on affected vehicles.

698 vehicles · built 1 Sep 2015 to 31 Jan 2018

Affected vehicles may have been fitted with incorrectly routed fuel tank and/or airbox drain tubes. This may cause contact with the horizontal cylinder exhaust manifold. This contact could result in a fire in the lower LH area under the battery.

Fix: On affected vehicles rerouting of the fuel tank and airbox drain hoses to prevent contact with the horizontal cylinder exhaust manifold.

592 vehicles · built 1 Sep 2015 to 31 Jan 2018

Affected vehicles may have been fitted with incorrectly routed fuel tank and/or airbox drain tubes. This may cause contact with the horizontal cylinder exhaust manifold. This contact could result in a fire in the lower LH area under the battery.

Fix: On affected vehicles rerouting of the fuel tank and airbox drain hoses to prevent contact with the horizontal cylinder exhaust manifold.

592 vehicles · built 1 Sep 2015 to 31 Jan 2018

Risk of fuel leaking from the tank filler cap and valve plug.

Fix: MfR to replace filler cap seal and fit new style valve plug.

289 vehicles · built 1 Sep 2015 to 31 Jan 2018

Because of a manufacturing fault the floating piston in the front brake master cylinder may crack under high stress conditions typical of track use frequent ABS interventions or if a machine is dropped. This could reduce the efficiency of the front brake.

Fix: On affected machines replace the floating piston in the front brake master cylinder with a modified version.

3,504 vehicles · built 1 Sep 2015 to 15 Jan 2018

Because of a manufacturing fault the floating piston in the front brake master cylinder may crack under high stress conditions typical of track use frequent ABS interventions or if a machine is dropped. This could reduce the efficiency of the front brake.

Fix: On affected machines replace the floating piston in the front brake master cylinder with a modified version.

3,504 vehicles · built 1 Sep 2015 to 15 Jan 2018

Because of a manufacturing fault the floating piston in the front brake master cylinder may crack under high stress conditions typical of track use frequent ABS interventions or if a machine is dropped. This could reduce the efficiency of the front brake.

Fix: On affected machines replace the floating piston in the front brake master cylinder with a modified version.

3,504 vehicles · built 1 Sep 2015 to 15 Jan 2018

Because of a manufacturing fault the floating piston in the front brake master cylinder may crack under high stress conditions typical of track use frequent ABS interventions or if a machine is dropped. This could reduce the efficiency of the front brake.

Fix: On affected machines replace the floating piston in the front brake master cylinder with a modified version.

3,504 vehicles · built 1 Sep 2015 to 15 Jan 2018

Because of a manufacturing fault the floating piston in the front brake master cylinder may crack under high stress conditions typical of track use frequent ABS interventions or if a machine is dropped. This could reduce the efficiency of the front brake.

Fix: On affected machines replace the floating piston in the front brake master cylinder with a modified version.

3,504 vehicles · built 1 Sep 2015 to 15 Jan 2018

If the machine is intensively used off road there is a potential for the shock-end eyelet on the rear shock absorber to fail.

Fix: Recall the machines that are likely to be affected and replace the rear shock absorber with a redesigned unit.

201 vehicles · built 1 Sep 2016 to 31 Jan 2017

A fuel leak could occur at the retaining nut for the fuel sensor on the fuel tank which in adverse circumstances can lead to a potential fire risk. The loss of fuel from the fuel tank could occur both whilst riding and when parked.

Fix: Recall the machines that are likely to be affected and replace the fuel tank.

228 vehicles · built 1 Sep 2016 to 31 Jan 2017

The side stand pivot retaining nut may become loose and in turn the side stand pivot may become loose. This could promote 3 scenarios: 1. With side stand up the engine stops with the bike at a standstill when engaging gear. 2. With side stand down the could still be ridden or 3. The engine could stop while riding (side stand up)

Fix: Recall the machines that are likely to be affected and fit a redesigned pivot bolt to a modified torque setting.

1,858 vehicles

1. The final drive pulley retaining nut may loosen and cause significant wear to the pulley teeth allowing the gearbox secondary shaft to slip in the pulley with the attendant loss of drive. 2. The lower side plate fastening bolt for the side stand may become loose and if not attended to could eventually fail allowing the machine to fall and be a risk to people in close proximity.

Fix: Recall the machines that are likely to be affected to: 1. Replace the locking device and retorque the final drive pulley retaining nut. 2. Re mount the side stand and plate using new torque settings thread lock and where applicable new bolts..

350 vehicles · built 14 Dec 2015 to 24 Jul 2016

Due to an error in the size of the slots on rear wheel rim hub it is possible that the rear wheel rim might have been installed in the wrong way with the 4 rear wheel shaft driving pins inserted in the slots rather than in the 4 relevant holes. Should this be the case the rider might experience a noisy rear wheel and under extreme situations a loss of traction of the vehicle during use.

Fix: Recall the machines that are likely to be affected and check for proper installation of the rear wheel rim on wheel shaft. If the wheel is installed correctly fit no.4 error-proof inserts and refit the wheel. If the wheel has been fitted incorrectly fit a new wheel rim and no.4 error-proof inserts.

122 vehicles

A clutch component might fail and cause the rear wheel to lock during motorcycle use. The likely cause is high and repeated stresses on the clutch assembly after a heavy use of the motorcycle such as during its use on track. If the rear wheel locks there is an increased risk of injury to the rider and others.

Fix: Recall the machines that are likely to be affected and replace the complete clutch assembly with a new re-designed one.

161 vehicles

Due to non-conformity during the production process the side stand could fail in use allowing the machine to fall. This could be a danger to people that are close to the machine.

Fix: Recall the machines that are likely to be affected and check the batch number of the side stand. If necessary the side stand will be replaced.

412 vehicles · built 1 Jan 2010 to 31 Dec 2014

The rear shock absorber piston rod nut may come loose. The shock absorber performance may be affected possibly causing a loss of machine control.

Fix: Recall the machines that are likely to be affected and check if the machine is fitted with an affected shock absorber.Any affected shock absorbers will be removed and returned to Ohlins service centre for counter measure repair.

170 vehicles

The rear shock absorber piston rod nut may come loose. The shock absorber performance may be affected possibly causing a loss of machine control.

Fix: Recall the machines that are likely to be affected and check if the machine is fitted with an affected shock absorber.Any affected shock absorbers will be removed and returned to Ohlins service centre for counter measure repair.

170 vehicles

Factory quality testing has found the throttle housing has the potential of causing the throttle cable to jam and become inoperative. This can lead to the rider not being in full control.

Fix: Recall the machines that are likely to be affected and replace the front half throttle housing and both throttle cables.

2,605 vehicles · built 1 Jan 2010 to 31 Dec 2014

It is possible that the mounting for the number plate holder sub-frame may crack and if not noted and rectified could lead to this large component detaching from the machine and possibly foul other components which can destabilise the machine.

Fix: Recall the machines that are likely to be affected and replace the number plate holder sub-frame.

1,168 vehicles · built 1 Jan 2011 to 1 Jun 2014

The swinging arm anchor shafts may not have been correctly torqued at the factory. If this concern is not corrected the shafts could unwind and interfere with the foot control operation. Additionally this could affect directional control of the machine.

Fix: Recall the machines likely to be affected to re-torque the swinging arm anchor shafts.

137 vehicles

The pipe from the brake fluid reservoir to the front brake master cylinder may abrade on a fluid reservoir mounting nut. If the situation is not addressed the pipe could eventually leak brake fluid.

Fix: Recall the machines that are likely to be affected to replace a mounting nut fit an additional washer and reposition the brake fluid reservoir mounting bracket.

137 vehicles

a) Exhaust Butterfly cable support replacement - excess heat from the catalytic converter could cause the cable support to melt or burn. b) Ohlins Steering damper bearing - the uniball bearing could slip out of its seat. c) Steering damper retaining screws - two retaining damper screws may slacken from original torque setting. d) Swinging arm shafts RH and LH shafts need to be checked for correct tightness torque. e) Front Brake master cylinder fluid reservoir tube - the front brake master cylinder fluid reservoir connection tube may interfere with the reservoir retaining screw.

Fix: a) Exhaust Butterfly cable support will be replaced with a new part of higher heat rating. b) Steering damper bearing It is necessary to install the retaining washer to prevent this. c) It is necessary to tighten the steering damper screws with appropriate threadlocker applied ot the original torque setting. d) Check Swinging arm shafts RH and LH for correct tightness torque. e) It is necessary to replace the nut with a new washer and re-designed retaining nut.

618 vehicles

It has been identified there is a manufacturing error in the side stand of the machine. This error can result in the side stand failing and the machine falling over.

Fix: Recall affected machines and replace the side stand with a new quality assured component.

15 vehicles

An incorrect fixing screw retaining the swing arm to the rear suspension linkage has been fitted to some machines. It is possible that the incorrect fixing screw could fail resulting in the rear suspension collapsing and the rider losing control of the machine.

Fix: Recall the machines that are likely to be affected to check whether the screw retaining the swing arm to the rear suspension is correct. Where the screw is found to be incorrect replace the screw.

109 vehicles · built 1 Jan 2011 to 1 Jun 2012

There is a potential for the friction material on the rear brake pads to come away from the brake pad due to a fault in the adhesion. There is a possibility if ignored the brake pads will deteriorate leading to a loss of rear brake efficiency.

Fix: Affected brake pads will be replaced.

52 vehicles

There is a potential for the friction material on the rear brake pads to come away from the brake pad due to a fault in the adhesion. There is a possibility if ignored the brake pads will deteriorate leading to a loss of rear brake efficiency.

Fix: Affected brake pads will be replaced.

52 vehicles

There is a potential for the friction material on the rear brake pads to come away from the brake pad due to a fault in the adhesion. There is a possibility if ignored the brake pads will deteriorate leading to a loss of rear brake efficiency.

Fix: Affected brake pads will be replaced.

52 vehicles

There is a potential for the friction material on the rear brake pads to come away from the brake pad due to a fault in the adhesion. There is a possibility if ignored the brake pads will deteriorate leading to a loss of rear brake efficiency.

Fix: Affected brake pads will be replaced.

52 vehicles

There is a potential for the friction material on the rear brake pads to come away from the brake pad due to a fault in the adhesion. There is a possibility if ignored the brake pads will deteriorate leading to a loss of rear brake efficiency.

Fix: Affected brake pads will be replaced.

52 vehicles

There is a potential for the friction material on the rear brake pads to come away from the brake pad due to a fault in the adhesion. There is a possibility if ignored the brake pads will deteriorate leading to a loss of rear brake efficiency.

Fix: Affected brake pads will be replaced.

52 vehicles

Tests have shown that after high mileage small cracks can appear on the hub section of the rear wheel. If these cracks are ignored the wheel could eventually collapse.

Fix: Recall the machines that are likely to be affected to replace the rear wheel with one of a higher specification.

240 vehicles

Due to nonconformity of the of the fuel lines it is possible that a slight fuel leak could develop.

Fix: Recall the machines that are likely to be affected to replace the fuel pipes and where necessary refit the flange bolts with thread locking compound.

101 vehicles

Due to nonconformity of the of the fuel lines it is possible that a slight fuel leak could develop.

Fix: Recall the machines that are likely to be affected to replace the fuel pipes and where necessary refit the flange bolts with thread locking compound.

101 vehicles · built 1 Jan 2011 to 16 Jan 2012

The side stand may bend and in extreme circumstances it could break in the rotation pivot area. This could cause the machine to fall to the side resulting in damage to the machine and injuries to anyone stood in close proximity.

Fix: Recall the machines that are likely to be affected to replace the side stand and rotation pivot.

341 vehicles

The bolts retaining the number plate holder and chain guard may loosen and allow the components to contact the tyre.

Fix: Recall the machines that are likely to be affected to replace the chain guard and to tighten the relevant bolts to a new higher torque setting.

270 vehicles · built 1 Jan 2009 to 31 Dec 2010

Software version of the Hands Free control unit revision 43 under some special conditions of use (upon instrument panel switch on) could fail to disengage the electronic steering lock. It may then be possible to start the engine before realising the steering is still locked.

Fix: A new software version 44 has been designed to allow the reprogram of the hands free control unit.

860 vehicles · built 1 Jan 2009 to 31 Dec 2010

Software version of the Hands Free control unit revision 43 under some special conditions of use (upon instrument panel switch on) could fail to disengage the electronic steering lock. It may then be possible to start the engine before realising the steering is still locked.

Fix: A new software version 44 has been designed to allow the reprogram of the hands free control unit.

860 vehicles

In certain conditions (down shifting or manoeuvring with the clutch disengaged with the engine at idle) it is possible that the engine stalls.

Fix: New ECU software designed to solve the problem.

546 vehicles

The fuel pump flange and fuel tank coupling may not be to specification and therefore leak fuel. The ensuing leak will eventually cause the engine to stall.

Fix: Recall the machines that are likely to be affected to check the serial number identifying the tank. If the serial number corresponds to faulty items then it will be replaced with a new tank.

31 vehicles

The engine may cut out because a wiring loom is not routed correctly. The loom may chafe through which can lead to a short circuit.

Fix: Recall the machines that are likely to be affected to re-route the wiring loom and fit a rubber protector.

141 vehicles

Machining of the right hand fork bottom end clamp does not comply with the design specification. If ignored this may result in cracking in the area of right handside fork wheel shaft clamp bolt which could impair the safe operation of the machine.

Fix: Recall all affected machines and inspect the right handside fork bottom end clamp. If found to be outside design specification replace with quality assured replacement.

228 vehicles

Machining of the right hand fork bottom end clamp does not comply with the design specification. If ignored this may result in cracking in the area of right handside fork wheel shaft clamp bolt which could impair the safe operation of the machine.

Fix: Recall all affected machines and inspect the right handside fork bottom end clamp. If found to be outside design specification replace with quality assured replacement.

228 vehicles

Machining of the right hand fork bottom end clamp does not comply with the design specification. If ignored this may result in cracking in the area of right handside fork wheel shaft clamp bolt which could impair the safe operation of the machine.

Fix: Recall all affected machines and inspect the right handside fork bottom end clamp. If found to be outside design specification replace with quality assured replacement.

228 vehicles

Machining of the right hand fork bottom end clamp does not comply with the design specification. If ignored this may result in cracking in the area of right handside fork wheel shaft clamp bolt which could impair the safe operation of the machine.

Fix: Recall all affected machines and inspect the right handside fork bottom end clamp. If found to be outside design specification replace with quality assured replacement.

228 vehicles

A fuel leak may occur from the fuel line to injector fitting. If left this could lead to the machine stalling or not starting.

Fix: Recall the machines that are likely to be affected to check and where necessary replace the fuel line and fitting.

358 vehicles

A fuel leak may occur from the fuel line to injector fitting. If left this could lead to the machine stalling or not starting.

Fix: Recall the machines that are likely to be affected to check and where necessary replace the fuel line and fitting.

358 vehicles

A fuel leak may occur from the fuel line to injector fitting. If left this could lead to the machine stalling or not starting.

Fix: Recall the machines that are likely to be affected to check and where necessary replace the fuel line and fitting.

358 vehicles

A fuel leak may occur from the fuel line to injector fitting. If left this could lead to the machine stalling or not starting.

Fix: Recall the machines that are likely to be affected to check and where necessary replace the fuel line and fitting.

358 vehicles

It has been identified that the main wiring harness may come into contact with the vertical cylinder head this can lead to damage to the harness poor running with random fault codes being displayed.

Fix: Recalled machines will have the subject wiring repositioned and fastened to the frame.

333 vehicles

It has been identified that due to poor grounding the battery may not be charged.

Fix: Recalled machines will have a heat ground fitted to the voltage regulator which will be replaced.

2,000 vehicles

It has been identified that due to poor grounding the battery may not be charged.

Fix: Recalled machines will have a heat ground fitted to the voltage regulator which will be replaced.

2,000 vehicles

It has been identified that the position of the ties which secure the filler cap drain and fuel breather hoses is incorrect. In this condition the safe operation of the machine could be impaired.

Fix: Recalled machines will have the clips on the fuel breather and drain hoses inspected and replaced as necessary.

48 vehicles

It has been identified that; the possibility exists that the final drive sprocket may fail thus impairing the safe operation of the machine.

Fix: Recalled machines will have the final drive sprocket inspected and if necessary replaced with one of a modified design.

1,147 vehicles

It has been identified that the engine can stall at idle due to the ECU requiring to be re-mapped.

Fix: Recalled machines will have the ECU re-mapped.

255 vehicles

It has been identified that the engine can stall at idle due to the ECU requiring to be re-mapped.

Fix: Recalled machines will have the ECU re-mapped.

255 vehicles

It has been identified that due to a manufacturing deviation the number plate holder may break.

Fix: Recalled machines will be fitted with a quality assured number plate holder.

154 vehicles

The engine may overheat because the water pump impeller shaft is of incorrect length and does not engage drive from the timing layshaft.

Fix: Recall the machines that are likely to be affected to check the engagement of the water pump impeller shaft and where necessary replace the water pump assembly.

11 vehicles

The battery is not fully secure and will move in the carrier. This could result in the main wiring harness cables being damaged at the battery terminals and eventually the engine cutting out.

Fix: Recall the vehicles that are likely to be affected to fit a battery mounting bracket.

138 vehicles

It has been identified that the cambelt tensioners can lock against the cylinder cover which can result in damage to the cambelt.

Fix: Recalled machines will have the tensioners replaced.

72 vehicles

It has been identified that on the subject machines the clamps on the fuel supply lines may not have been tightened to the correct torque. Should the torque be incorrect a fuel leak may ensue.

Fix: Recalled machines will have the fuel line clamps checked and tightened to the correct torque as necessary.

69 vehicles

It has been identified that on affected machines the fuel hose may detach from either the fuel pump or the filter. This can result in the engine failing to start or stalling.

Fix: Affected machines will have the fuel hose clips tightened to a modified torque setting.

57 vehicles

It has been identified that on affected machines the fuel hose may detach from either the fuel pump or the filter. This can result in the engine failing to start or stalling.

Fix: Affected machines will have the fuel hose clips tightened to a modified torque setting.

57 vehicles

It has been identified that on affected machines the fuel hose may detach from either the fuel pump or the filter. This can result in the engine failing to start or stalling.

Fix: Affected machines will have the fuel hose clips tightened to a modified torque setting.

57 vehicles

Some machine may be fitted with a potentially defective rear shock absorber rocker arm. In extreme circumstances this could fail leading to a hazardous riding condition.

Fix: Recall the vehicles that are likely to be affected. Check and if neccessary replace the rocker arm.

18 vehicles · built 1 Apr 2005 to 1 Apr 2005

Some machine may be fitted with a potentially defective rear shock absorber rocker arm. In extreme circumstances this could fail leading to a hazardous riding condition.

Fix: Recall the vehicles that are likely to be affected. Check and if neccessary replace the rocker arm.

18 vehicles · built 1 Apr 2005 to 1 Apr 2005

Some machine may be fitted with a potentially defective rear shock absorber rocker arm. In extreme circumstances this could fail leading to a hazardous riding condition.

Fix: Recall the vehicles that are likely to be affected. Check and if neccessary replace the rocker arm.

18 vehicles · built 1 Apr 2005 to 1 Apr 2005

Some machine may be fitted with a potentially defective rear shock absorber rocker arm. In extreme circumstances this could fail leading to a hazardous riding condition.

Fix: Recall the vehicles that are likely to be affected. Check and if neccessary replace the rocker arm.

18 vehicles · built 1 Apr 2005 to 1 Apr 2005

Oil may leak from the oil cooler delivery and return hoses which could result in contamination of the rear tyre.

Fix: Recalled machines will have the subject delivery and return hoses replaced.

444 vehicles · built 1 Dec 2003 to 1 Dec 2004

The Air Box Breather Hose routing may lead to it touching the Exhaust Pipe. This would then constitute a potential fire hazard and make the machine dangerous to ride

Fix: Recall affected machines and shorten Air Box Breather Hose.

79 vehicles · built 1 Jan 2003 to 2 Jun 2004

The Air Box Breather Hose routing may lead to it touching the Exhaust Pipe. This would then constitute a potential fire hazard and make the machine dangerous to ride

Fix: Recall affected machines and shorten Air Box Breather Hose.

79 vehicles · built 1 Jan 2003 to 2 Jun 2004

The Air Box Breather Hose routing may lead to it touching the Exhaust Pipe. This would then constitute a potential fire hazard and make the machine dangerous to ride

Fix: Recall affected machines and shorten Air Box Breather Hose.

79 vehicles · built 1 Jan 2003 to 2 Jun 2004

Possibility that the oil cooler may fail resulting in an oil leak which may contaminate the rear tyre resulting in loss of control.

Fix: Recall likely to be affected machines and replace oil coolers manufactured by KTM.

745 vehicles · built 1 May 2002 to 1 May 2004

Possibility that the oil cooler may fail resulting in an oil leak which may contaminate the rear tyre resulting in loss of control.

Fix: Recall likely to be affected machines and replace oil coolers manufactured by KTM.

745 vehicles · built 1 May 2002 to 1 May 2004

The front brake flexible hose may become damaged by being trapped between the fork bottom yoke and the steering lock peg when cornering. This could result in reduced brake efficiency.

Fix: Fit a hose retaining clip to the right hand fork leg above the bottom yoke.

289 vehicles

The front brake flexible hose may become damaged by being trapped between the fork bottom yoke and the steering lock peg when cornering. This could result in reduced brake efficiency.

Fix: Fit a hose retaining clip to the right hand fork leg above the bottom yoke.

289 vehicles

The front brake flexible hose may become damaged by being trapped between the fork bottom yoke and the steering lock peg when cornering. This could result in reduced brake efficiency.

Fix: Fit a hose retaining clip to the right hand fork leg above the bottom yoke.

289 vehicles

The clutch slave cylinder may leak resulting in loss of hydraulic fluid and clutch control.

Fix: Replace clutch slave cylinder with a quality assured unit.

2,040 vehicles

The clutch slave cylinder may leak resulting in loss of hydraulic fluid and clutch control.

Fix: Replace clutch slave cylinder with a quality assured unit.

2,040 vehicles · built 1 Jan 2001 to 31 Dec 2001

The clutch slave cylinder may leak resulting in loss of hydraulic fluid and clutch control.

Fix: Replace clutch slave cylinder with a quality assured unit.

2,040 vehicles · built 1 Jan 2001 to 31 Dec 2001

The clutch slave cylinder may leak resulting in loss of hydraulic fluid and clutch control.

Fix: Replace clutch slave cylinder with a quality assured unit.

2,040 vehicles

The clutch slave cylinder may leak resulting in loss of hydraulic fluid and clutch control.

Fix: Replace clutch slave cylinder with a quality assured unit.

2,040 vehicles · built 1 Jan 2001 to 31 Dec 2001

The clutch slave cylinder may leak resulting in loss of hydraulic fluid and clutch control.

Fix: Replace clutch slave cylinder with a quality assured unit.

2,040 vehicles · built 1 Jan 2001 to 31 Dec 2001

Potential problem with the fuel tank/fuel pump gasket. Over time the gasket could become damaged and lead to fuel leakage.

Fix: Recall affected machines and fit four additional spacers between the relevant components to ensure correct assembly of the gasket.

11 vehicles · built 1 Jan 2001 to 31 Dec 2001

Flexible fuel line connecting the fuel tank flange to the pressure regulator may be liable to premature degradation and subsequently leak.

Fix: Recall affected motorcycles and fit a quality assured replacement fuel line.

351 vehicles · built 1 Jan 2001 to 31 Dec 2001

Flexible fuel line connecting the fuel tank flange to the pressure regulator may be liable to premature degradation and subsequently leak.

Fix: Recall affected motorcycles and fit a quality assured replacement fuel line.

351 vehicles · built 1 Jan 2001 to 31 Dec 2001

Flexible fuel line connecting the fuel tank flange to the pressure regulator may be liable to premature degradation and subsequently leak.

Fix: Recall affected motorcycles and fit a quality assured replacement fuel line.

351 vehicles · built 1 Jan 2001 to 31 Dec 2001

Flexible fuel line connecting the fuel tank flange to the pressure regulator may be liable to premature degradation and subsequently leak.

Fix: Recall affected motorcycles and fit a quality assured replacement fuel line.

351 vehicles

Flexible fuel line connecting the fuel tank flange to the pressure regulator may be liable to premature degradation and subsequently leak.

Fix: Recall affected motorcycles and fit a quality assured replacement fuel line.

351 vehicles · built 1 Jan 2001 to 31 Dec 2001

The rear wheel shaft forging may contain a flaw which could cause it to crack and subsequently fail when the motorcycle is being ridden.

Fix: Recall affected motorcycles and ultrasonically check all rear wheel shafts for flaws. Replace with quality assured shafts where appropriate.

4,488 vehicles

The rear wheel shaft forging may contain a flaw which could cause it to crack and subsequently fail when the motorcycle is being ridden.

Fix: Recall affected motorcycles and ultrasonically check all rear wheel shafts for flaws. Replace with quality assured shafts where appropriate.

4,488 vehicles

The rear wheel shaft forging may contain a flaw which could cause it to crack and subsequently fail when the motorcycle is being ridden.

Fix: Recall affected motorcycles and ultrasonically check all rear wheel shafts for flaws. Replace with quality assured shafts where appropriate.

4,488 vehicles

The screw and nut that fasten the rear brake linkage to the engine mounting plate may come adrift. This fault could cause the torque arm to fall off and contact the road surface. This could result in loss of braking and rider control.

Fix: Recall affected machines and fit a modified bolt and nut to the front end of the torque arm connecting the rear brake unit to the engine mounting plate.

527 vehicles · built 1 Jan 1992 to 31 Dec 1997

The screw and nut that fasten the rear brake linkage to the engine mounting plate may come adrift. This fault could cause the torque arm to fall off and contact the road surface. This could result in loss of braking and rider control.

Fix: Recall affected machines and fit a modified bolt and nut to the front end of the torque arm connecting the rear brake unit to the engine mounting plate.

527 vehicles · built 1 Jan 1992 to 31 Dec 1997

The steel sprocket stop plate on the gearbox transmission shaft is too soft. Premature wear of this part could cause the sprocket to come adrift. This could result in loss of drive or in exceptional cases the chain could become entangled with the rear wheel.

Fix: Replace the sprocket stop plate with a quality assured type.

697 vehicles · built 1 Jan 1997 to 31 Dec 1998

Handlebar may fracture and affect the control of the motorcycle

Fix: Recall affected machines and fit a quality assured replacement handlebar.

1,037 vehicles · built 1 Jan 1997 to 31 Dec 1998

Handlebar may fracture and affect the control of the motorcycle

Fix: Recall affected machines and fit a quality assured replacement handlebar.

1,037 vehicles · built 1 Jan 1997 to 31 Dec 1998

Handlebar may fracture and affect the control of the motorcycle

Fix: Recall affected machines and fit a quality assured replacement handlebar.

1,037 vehicles · built 1 Jan 1997 to 31 Dec 1998

Throttle action may become erratic due to inadequate lubrication.

Fix: Recall the potentially affected machines disconnect throttle linkage from throttle body lever clean and examine linkage. Lubricate and reassemble. Check for freedom and smoothness of operation.

1,007 vehicles · built 1 Jan 1995 to 31 Dec 1996

Throttle action may become erratic due to inadequate lubrication.

Fix: Recall the potentially affected machines disconnect throttle linkage from throttle body lever clean and examine linkage. Lubricate and reassemble. Check for freedom and smoothness of operation.

1,007 vehicles · built 1 Jan 1995 to 31 Dec 1996

The supply line between the fuel cock and the fuel filter may not fit correctly and allow fuel to leak at it's attachment to the fuel cock.

Fix: Affected machines are being recalled to have the original fuel line replaced with a quality assured example incorporating improved clamping.

184 vehicles · built 1 Jan 1996 to 31 Dec 1997

The supply line between the fuel cock and the fuel filter may not fit correctly and allow fuel to leak at it's attachment to the fuel cock.

Fix: Affected machines are being recalled to have the original fuel line replaced with a quality assured example incorporating improved clamping.

184 vehicles · built 1 Jan 1996 to 31 Dec 1997

The supply line between the fuel cock and the fuel filter may not fit correctly and allow fuel to leak at it's attachment to the fuel cock.

Fix: Affected machines are being recalled to have the original fuel line replaced with a quality assured example incorporating improved clamping.

184 vehicles · built 1 Jan 1996 to 31 Dec 1997

The roller bearings on the rear hub of the subject machines may not have been lubricated when installed. This could lead to bearing seizure and locking of the rear wheel.

Fix: Affected machines are being recalled to have the rear hub bearings inspected. Any bearings which display signs of corrosion or discoloration will be replaced.

1,747 vehicles · built 1 Jan 1995 to 31 Dec 1997

The roller bearings on the rear hub of the subject machines may not have been lubricated when installed. This could lead to bearing seizure and locking of the rear wheel.

Fix: Affected machines are being recalled to have the rear hub bearings inspected. Any bearings which display signs of corrosion or discoloration will be replaced.

1,747 vehicles · built 1 Jan 1995 to 31 Dec 1997

A) Under extreme circumstances it is possible for the rear axle to twist. b) Throttle linkage may require cleaning and lubrication.

Fix: The affected machines are being recalled for:- A) Replacement of the rear axle with a modified unit. B) At the same time the throttle linkage control pin will be cleaned and lubricated.

284 vehicles · built 1 Jan 1994 to 31 Dec 1995

The teflon bushing may slide out of the throttle cable housing and allow the throttle to stick in the open or partially open condition.

Fix: Recall the affected machines and replace the original throttle cable with a quality assured example.

228 vehicles

The teflon bushing may slide out of the throttle cable housing and allow the throttle to stick in the open or partially open condition.

Fix: Recall the affected machines and replace the original throttle cable with a quality assured example.

228 vehicles

The side stand spring retaining plate may fail allowing the side stand to drop and possibly contact the ground.

Fix: Recall the affected machines for the installation of a modified side stand spring plate.

117 vehicles

The side stand spring retaining plate may fail allowing the side stand to drop and possibly contact the ground.

Fix: Recall the affected machines for the installation of a modified side stand spring plate.

117 vehicles

A fire risk may be caused by fuel leaking onto the cylinder head from the nylon sleeves around the wires on the fuel tank sender unit.

Fix: Recall the affected machines and replace the original sender unit with a modified/quality assured example.

79 vehicles · built 1 Jan 1991 to 31 Dec 1991