Suzuki recalls

On affected vehicles there is a possibility of the rear doors being unable to open from either the inside or outside of the vehicle.

Fix: Replace the outer rear door handles.

2,105 vehicles · built 2 May 2025 to 8 Nov 2025

On affected vehicles there is a possibility of the rear doors being unable to open from either the inside or outside of the vehicle.

Fix: Replace the outer rear door handles.

442 vehicles · built 5 Jun 2025 to 8 Nov 2025

For affected machines the tightening torque of the screws for fixing the rear brake reservoir tank cap was insufficient. If the motorcycle continues to be used in this condition the screw might be loosened.

Fix: Tighten the rear brake reservoir tank cap screws to the specified torque during factory assembly.

87 vehicles · built 3 Jun 2025 to 26 Aug 2025

For affected machines the tightening torque of the screws for fixing the rear brake reservoir tank cap was insufficient. If the motorcycle continues to be used in this condition the screw might be loosened.

Fix: Tighten the rear brake reservoir tank cap screws to the specified torque during factory assembly.

71 vehicles · built 4 Jun 2022 to 30 Jul 2025

On affected vehicles equipped with a combination meter system where various information is displayed (warning and indicator lights vehicle gauges messages etc.) due to improper programming the memory device within the combination meter can deteriorate. If this occurs the monitor will not be displayed after IG-ON and will remain in this state permanently. Driving without speedometer and any warning may result in an increased risk of an accident in certain driving conditions.

Fix: For Across (PHEV) models check and install modified software or if necessary replace the combination meter. For Swace models install modified software.

446 vehicles · built 10 Oct 2022 to 9 Oct 2023

On affected vehicles equipped with a combination meter system where various information is displayed (warning and indicator lights vehicle gauges messages etc.) due to improper programming the memory device within the combination meter can deteriorate. If this occurs the monitor will not be displayed after IG-ON and will remain in this state permanently. Driving without speedometer and any warning may result in an increased risk of an accident in certain driving conditions.

Fix: For Across (PHEV) models check and install modified software or if necessary replace the combination meter. For Swace models install modified software.

204 vehicles · built 9 Oct 2023 to 12 Feb 2024

On affected vehicles equipped with a combination meter system where various information is displayed (warning and indicator lights vehicle gauges messages etc.) due to improper programming the memory device within the combination meter can deteriorate. If this occurs the monitor will not be displayed after IG-ON and will remain in this state permanently. Driving without speedometer and any warning may result in an increased risk of an accident in certain driving conditions.

Fix: For Across (PHEV) models check and install modified software or if necessary replace the combination meter. For Swace models install modified software.

66 vehicles · built 22 Feb 2024 to 10 Oct 2024

On affected vehicles equipped with a combination meter system where various information is displayed (warning and indicator lights vehicle gauges messages etc.) due to improper programming the memory device within the combination meter can deteriorate. If this occurs the monitor will not be displayed after IG-ON and will remain in this state permanently. Driving without speedometer and any warning may result in an increased risk of an accident in certain driving conditions.

Fix: For Across (PHEV) models check and install modified software or if necessary replace the combination meter. For Swace models install modified software.

189 vehicles · built 11 Jan 2024 to 5 Sep 2024

On affected vehicles the EVAP Carbon canister should be filled with activated carbon however an air gap may develop on the inside during use which may degrade its performance. There is a risk that fuel evaporation gas will leak into the atmosphere resulting in non-compliance with regulations.

Fix: Replace the EVAP Carbon cannister.

592 vehicles · built 1 Oct 2019 to 15 Dec 2019

On affected vehicles the EVAP Carbon canister should be filled with activated carbon however an air gap may develop on the inside during use which may degrade its performance. There is a risk that fuel evaporation gas will leak into the atmosphere resulting in non-compliance with regulations.

Fix: Replace the EVAP Carbon cannister.

1,080 vehicles · built 8 Jan 2020 to 29 Oct 2020

On affected vehicles the EVAP Carbon canister should be filled with activated carbon however an air gap may develop on the inside during use which may degrade its performance. There is a risk that fuel evaporation gas will leak into the atmosphere resulting in non-compliance with regulations.

Fix: Replace the EVAP Carbon cannister.

668 vehicles · built 1 Dec 2020 to 20 Sep 2021

On affected vehicles the EVAP Carbon canister should be filled with activated carbon however an air gap may develop on the inside during use which may degrade its performance. There is a risk that fuel evaporation gas will leak into the atmosphere resulting in non-compliance with regulations.

Fix: Replace the EVAP Carbon cannister.

225 vehicles · built 11 Jan 2021 to 29 Jul 2021

On affected vehicles the EVAP Carbon canister should be filled with activated carbon however an air gap may develop on the inside during use which may degrade its performance. There is a risk that fuel evaporation gas will leak into the atmosphere resulting in non-compliance with regulations.

Fix: Replace the EVAP Carbon cannister.

12,287 vehicles · built 1 Oct 2021 to 22 Apr 2024

On affected vehicles the EVAP Carbon canister should be filled with activated carbon however an air gap may develop on the inside during use which may degrade its performance. There is a risk that fuel evaporation gas will leak into the atmosphere resulting in non-compliance with regulations.

Fix: Replace the EVAP Carbon cannister.

6,850 vehicles · built 7 Jul 2022 to 22 Mar 2024

On affected vehicles the EVAP Carbon canister should be filled with activated carbon however an air gap may develop on the inside during use which may degrade its performance. There is a risk that fuel evaporation gas will leak into the atmosphere resulting in non-compliance with regulations.

Fix: Replace the EVAP Carbon cannister.

4,165 vehicles · built 13 Sep 2019 to 7 Jan 2020

On affected vehicles the EVAP Carbon canister should be filled with activated carbon however an air gap may develop on the inside during use which may degrade its performance. There is a risk that fuel evaporation gas will leak into the atmosphere resulting in non-compliance with regulations.

Fix: Replace the EVAP Carbon cannister.

5,908 vehicles · built 13 Dec 2019 to 11 Dec 2020

On affected vehicles the EVAP Carbon canister should be filled with activated carbon however an air gap may develop on the inside during use which may degrade its performance. There is a risk that fuel evaporation gas will leak into the atmosphere resulting in non-compliance with regulations.

Fix: Replace the EVAP Carbon cannister.

4,080 vehicles · built 1 Dec 2020 to 26 Oct 2022

On affected vehicles the EVAP Carbon canister should be filled with activated carbon however an air gap may develop on the inside during use which may degrade its performance. There is a risk that fuel evaporation gas will leak into the atmosphere resulting in non-compliance with regulations.

Fix: Replace the EVAP Carbon cannister.

1,801 vehicles · built 25 Jan 2021 to 5 Apr 2022

On affected vehicles the EVAP Carbon canister should be filled with activated carbon however an air gap may develop on the inside during use which may degrade its performance. There is a risk that fuel evaporation gas will leak into the atmosphere resulting in non-compliance with regulations.

Fix: Replace the EVAP Carbon cannister.

1,649 vehicles · built 26 Jul 2021 to 17 Feb 2022

On affected vehicles the EVAP Carbon canister should be filled with activated carbon however an air gap may develop on the inside during use which may degrade its performance. There is a risk that fuel evaporation gas will leak into the atmosphere resulting in non-compliance with regulations.

Fix: Replace the EVAP Carbon cannister.

1,536 vehicles · built 12 Nov 2021 to 10 Nov 2022

On affected vehicles the EVAP Carbon canister should be filled with activated carbon however an air gap may develop on the inside during use which may degrade its performance. There is a risk that fuel evaporation gas will leak into the atmosphere resulting in non-compliance with regulations.

Fix: Replace the EVAP Carbon cannister.

388 vehicles · built 7 Sep 2022 to 14 Nov 2022

On affected vehicles the EVAP Carbon canister should be filled with activated carbon however an air gap may develop on the inside during use which may degrade its performance. There is a risk that fuel evaporation gas will leak into the atmosphere resulting in non-compliance with regulations.

Fix: Replace the EVAP Carbon cannister.

10,046 vehicles · built 6 Oct 2022 to 21 Mar 2024

On affected vehicles improper installation of the fuel supply hose assembly during production may cause the fuel supply hose to come into contact with the fuel vapor hose assembly. In a worst-case scenario the fuel supply hose can be abraded to the extent that fuel leaks resulting in an increased risk of fire.

Fix: Replace the fuel supply hose assembly and fuel vapor hose assembly

95 vehicles · built 9 Sep 2022 to 19 Jul 2024

On affected vehicles improper installation of the fuel supply hose assembly during production may cause the fuel supply hose to come into contact with the fuel vapor hose assembly. In a worst-case scenario the fuel supply hose can be abraded to the extent that fuel leaks resulting in an increased risk of fire.

Fix: Replace the fuel supply hose assembly and fuel vapor hose assembly

33 vehicles · built 20 Apr 2023 to 27 Nov 2023

Steering wheel fastening insufficient the mounting nut may loosen resulting in an abnormal sound or rattling if the use is continued the fitting may become disengaged in the worst case the steering wheel operation may not be possible.

Fix: Check and clean the installation condition of the steering wheel in all vehicles install the steering wheel correctly and tighten the nut to the revised specified torque of 43Nm (before: 33Nm).

842 vehicles · built 1 Jun 2022 to 27 Dec 2022

Steering wheel fastening insufficient the mounting nut may loosen resulting in an abnormal sound or rattling if the use is continued the fitting may become disengaged in the worst case the steering wheel operation may not be possible.

Fix: Check and clean the installation condition of the steering wheel in all vehicles install the steering wheel correctly and tighten the nut to the revised specified torque of 43Nm (before: 33Nm).

3,570 vehicles · built 1 Jun 2022 to 6 Jan 2023

On affected vehicles when the brake pedal is applied during cornering the driver may temporarily experience a hard brake pedal with reduced braking force causing the brake stopping distance to be more than expected. This may result in an increased risk of a crash.

Fix: Install modified software to Skid Control Electronic Control Unit.

1,414 vehicles · built 16 Jan 2023 to 4 Jan 2024

On affected vehicles when the brake pedal is applied during cornering the driver may temporarily experience a hard brake pedal with reduced braking force causing the brake stopping distance to be more than expected. This may result in an increased risk of a crash.

Fix: Install modified software to Skid Control Electronic Control Unit.

463 vehicles · built 9 Jan 2024 to 5 Sep 2024

On affected vehicles when the brake pedal is applied during cornering the driver may temporarily experience a hard brake pedal with reduced braking force causing the brake stopping distance to be more than expected. This may result in an increased risk of a crash.

Fix: Install modified software to Skid Control Electronic Control Unit.

11 vehicles · built 10 Jul 2024 to 11 Oct 2024

On affected vehicles under certain conditions the front braking system may experience a negative pressure which can lead to an in increase in brake lever play and in a worst-case scenario the lever contacts the throttle grip.

Fix: Replace the front brake master cylinder with a modified part.

1,099 vehicles · built 26 Dec 2020 to 12 Oct 2023

Affected vehicles may have been equipped with a rear tyre that can develop cracking or other deformation of the tyre tread under higher-speed operation conditions. In the worst case under continued use portions of the tire tread may separate from the tyre structure and impact overall motorcycle dynamics.

Fix: Replace rear tyre.

461 vehicles · built 22 Nov 2022 to 31 May 2023

Affected vehicles may have been equipped with a rear tyre that can develop cracking or other deformation of the tyre tread under higher-speed operation conditions. In the worst case under continued use portions of the tire tread may separate from the tyre structure and impact overall motorcycle dynamics.

Fix: Replace rear tyre.

22 vehicles · built 17 Jul 2023 to 31 Jul 2023

On affected motorcycles the rear tyre can develop cracking or other deformation of the tyre tread under higher-speed operation conditions. In the worst case under continued use portions of the tyre tread may separate from the tyre structure and impact overall motorcycle dynamics.

Fix: Replace the rear tyre

461 vehicles · built 22 Nov 2022 to 31 May 2023

On affected motorcycles the rear tyre can develop cracking or other deformation of the tyre tread under higher-speed operation conditions. In the worst case under continued use portions of the tyre tread may separate from the tyre structure and impact overall motorcycle dynamics.

Fix: Replace the rear tyre

22 vehicles · built 17 Jul 2023 to 31 Jul 2023

The fuel feeding impeller may interfere with the fuel pump housing resulting in the fuel pump malfunction

Fix: Replace the fuel pump fitted to affected vehicles

836 vehicles · built 12 Nov 2018 to 2 Sep 2019

On affected vehicles there is a possibility that the left rear brake pipe was damaged during the tightening process.

Fix: Check the left rear brake pipe and replace if damaged.

121 vehicles · built 20 Sep 2023 to 12 Oct 2023

On affected vehicles there is a possibility that the left rear brake pipe was damaged during the tightening process.

Fix: Check the left rear brake pipe and replace if damaged.

Vehicle count not given · built 20 Sep 2023 to 12 Oct 2023

On affected vehicles there is a possibility that the left rear brake pipe was damaged during the tightening process.

Fix: Check the left rear brake pipe and replace if damaged.

Vehicle count not given · built 20 Sep 2023 to 12 Oct 2023

On affected motorcycles the tightening torque of the flare nuts that fasten the brake pipes to the ABS unit may be insufficient.

Fix: Retighten the ABS unit brake pipe flare nuts to the new torque level then check the brake fluid level and replenish if necessary.

17 vehicles · built 21 Jul 2023 to 4 Aug 2023

On affected motorcycles the tightening torque of the flare nuts that fasten the brake pipes to the ABS unit may be insufficient.

Fix: Retighten the ABS unit brake pipe flare nuts to the new torque level then check the brake fluid level and replenish if necessary.

Vehicle count not given · built 21 Jul 2023 to 4 Aug 2023

On affected vehicles a current rectifying module that is installed on the circuit board of the DCDC convertor may have been damaged during production and could fail.�

Fix: Replace the DCDC module.

362 vehicles · built 16 Jun 2020 to 26 May 2022

The fluid passage within the front brake master cylinder body may remain closed with the brake lever released due to improper position of the passage for adjusting the brake fluid pressure. This can lead to excessive brake lever play under certain condition and in the worst case the braking distance may increase.

Fix: Replace the front brake master cylinder.

484 vehicles · built 26 Dec 2020 to 29 Dec 2021

In the plug-in hybrid system when the battery voltage drops due to continued use of EV mode in cold temperatures sudden acceleration may result in insufficient battery charge-discharge control and a lower voltage than expected. This may cause the warning light to come on and the hybrid system to shut down. This could result in a loss of drive and an increased risk of a crash.

Fix: Reprogram the hybrid vehicle control ECU.

234 vehicles · built 8 Jun 2020 to 11 Jun 2021

Some vehicles have an inappropriate design and material on the check valve of brake vacuum pump.

Fix: Replace the vacuum pump check valve.

71,508 vehicles · built 29 Jul 2016 to 10 Feb 2022

Some vehicles have an inappropriate design and material on the check valve of brake vacuum pump.

Fix: Replace the vacuum pump check valve.

71,508 vehicles · built 7 Oct 2017 to 12 Jun 2019

Some vehicles have an inappropriate design and material on the check valve of brake vacuum pump.

Fix: Replace the vacuum pump check valve.

71,508 vehicles · built 22 Jan 2018 to 29 Dec 2020

Some vehicles have an inappropriate design and material on the check valve of brake vacuum pump.

Fix: Replace the vacuum pump check valve.

71,508 vehicles · built 4 Mar 2016 to 20 Apr 2018

Some vehicles have an inappropriate design and material on the check valve of brake vacuum pump.

Fix: Replace the vacuum pump check valve.

71,508 vehicles · built 21 Sep 2018 to 27 May 2019

The fuel hose of the affected vehicles may have been manufactured larger than design specification.

Fix: Replace the fuel pipe.

178 vehicles · built 2 Apr 2018 to 5 Jun 2020

The fuel hose of the affected vehicles may have been manufactured larger than design specification.

Fix: Replace the fuel pipe.

178 vehicles · built 2 Apr 2018 to 5 Jun 2020

The fuel feeding impeller in the fuel pump may be swollen and deformed.

Fix: Replace fuel pump.

510 vehicles · built 9 May 2018 to 22 Nov 2018

Improper design of the driver side and the passenger side door harnesses may affect air bag operation..

Fix: Replace the door harnesses of the affected vehicles.

2,321 vehicles · built 31 May 2018 to 2 Dec 2020

Due to�an�insufficient corrosion resistance of the inner parts of the speedometer assembly�corrosion�may cause poor conduction and�a�power supply loss to�the speed sensor

Fix: Replace�the speedometer assembly

150 vehicles · built 1 Mar 2019 to 14 Nov 2019

Due to�an�insufficient corrosion resistance of the inner parts of the speedometer assembly�corrosion�may cause poor conduction and�a�power supply loss to�the speed sensor

Fix: Replace�the speedometer assembly

150 vehicles · built 8 Jul 2019 to 8 Jul 2019

The breather pipe may not be properly welded to the fuel tank.

Fix: Fuel tank replacement.

371 vehicles · built 13 Jul 2020 to 24 Nov 2020

Due to engine vibration the filament inside the headlamp bulb may fail in a short period of time

Fix: Carry out a headlamp bulb replacement

330 vehicles · built 11 Apr 2017 to 10 Dec 2017

Vehicle emission outputs may not be correct.

Fix: Software upgrade to be carried out

7,001 vehicles · built 7 Feb 2015 to 23 Sep 2016

Vehicle emission outputs may not be correct.

Fix: Software upgrade to be carried out

7,001 vehicles · built 7 Feb 2015 to 23 Sep 2016

The absorption of moisture into the driver�s airbag propellant could lead to slow deployment or inflator rupture.

Fix: Replace the airbag inflator or the airbag assembly. Suzuki is still preparing for the development and production of the remedy parts.

4,340 vehicles · built 9 Jul 1998 to 31 May 1999

The absorption of moisture into the driver�s airbag propellant could lead to slow deployment or inflator rupture.

Fix: Replace the airbag inflator or the airbag assembly. Suzuki is still preparing for the development and production of the remedy parts.

4,340 vehicles · built 28 Apr 1998 to 31 May 1999

The absorption of moisture into the driver�s airbag propellant could lead to slow deployment or inflator rupture.

Fix: Replace the airbag inflator or the airbag assembly. Suzuki is still preparing for the development and production of the remedy parts.

4,340 vehicles · built 15 Jan 1998 to 31 May 1999

The contact terminal for the Horn and Starter switch has been improperly coated and may fail.

Fix: Replacement of the horn and starter switch assemblies

2,760 vehicles · built 12 Jan 2015 to 15 Jul 2019

Improper material for the internal parts of the rear brake light switch can result in corrosion.

Fix: Replacement of the brake light switch.

330 vehicles · built 11 Apr 2017 to 18 Dec 2017

Clutch may not be to specification

Fix: Replace the clutch and cover plate

60 vehicles · built 21 Mar 2018 to 21 Mar 2018

Unintended activation of side and curtain air bags and seat belt pre-tensioner.

Fix: Software update to Airbag Controle Module.

22,437 vehicles · built 3 Feb 2017 to 13 Feb 2019

The taper of the surface of the crankshaft may be incorrectly manufactured.

Fix: Replace rotor and or crankshaft.

1,020 vehicles · built 1 May 2015 to 31 Mar 2018

Due to the incorrect sealing design of the of the fuel pump fitting onto the fuel tank the O-ring on the fuel pump can become twisted during installation. This may allow fuel to leak.

Fix: On affected machines replace the Fuel Pump O-ring.

976 vehicles · built 20 Dec 2017 to 2 Mar 2018

Due to the incorrect sealing design of the of the fuel pump fitting onto the fuel tank the O-ring on the fuel pump can become twisted during installation. This may allow fuel to leak.

Fix: On affected machines replace the Fuel Pump O-ring.

976 vehicles · built 12 Dec 2016 to 16 Oct 2017

Due to the incorrect sealing design of the of the fuel pump fitting onto the fuel tank the O-ring on the fuel pump can become twisted during installation. This may allow fuel to leak.

Fix: On affected machines replace the Fuel Pump O-ring.

973 vehicles · built 28 Jul 2017 to 19 Jun 2018

Due to the incorrect sealing design of the of the fuel pump fitting onto the fuel tank the O-ring on the fuel pump can become twisted during installation. This may allow fuel to leak.

Fix: On affected machines replace the Fuel Pump O-ring.

1,460 vehicles · built 28 Dec 2016 to 14 Jun 2017

Due to the incorrect sealing design of the of the fuel pump fitting onto the fuel tank the O-ring on the fuel pump can become twisted during installation. This may allow fuel to leak.

Fix: On affected machines replace the Fuel Pump O-ring.

1,460 vehicles · built 26 Sep 2017 to 15 Jun 2018

Due to the incorrect sealing design of the of the fuel pump fitting onto the fuel tank the O-ring on the fuel pump can become twisted during installation. This may allow fuel to leak.

Fix: On affected machines replace the Fuel Pump O-ring.

973 vehicles · built 26 Nov 2016 to 28 Jul 2017

The bosses in the top case plate may not be strong enough and could cause the securing plate to break

Fix: Replace top case plate

11 vehicles

The front seat side airbag bracket may not be secured and may not work correctly in the event of an accident. The airbag may fail to deploy in an accident.

Fix: On affected vehicles check and secure bracket if required.

698 vehicles · built 8 Jan 2018 to 28 Feb 2018

If continuously ridden in the condition the front engine mounting bolts may break and in the worse case the frame could break and cause a loss of control on the motorcycle: If continuously ridden in the condition the front engine mounting bolts may break and in the worse case the frame could break and cause a loss of control on the motorcycle.This could seriously affect the handling of the machine.

Fix: On affected machines check bolts for security and depending upon outcome of the inspection clean frame and replace bolts or replace bolts and frame.

2,070 vehicles · built 11 Jul 2017 to 23 Jan 2018

If continuously ridden in the condition the front engine mounting bolts may break and in the worse case the frame could break and cause a loss of control on the motorcycle: If continuously ridden in the condition the front engine mounting bolts may break and in the worse case the frame could break and cause a loss of control on the motorcycle.This could seriously affect the handling of the machine.

Fix: On affected machines check bolts for security and depending upon outcome of the inspection clean frame and replace bolts or replace bolts and frame.

2,070 vehicles · built 11 Jul 2017 to 23 Jan 2018

Excess soldering flux is left on the terminals of the ignition switch; continuing to drive in this condition the remaining flux may soften and spread across and cause poor conduction of the ignition switch. In the worst-case scenario the engine could stop when the motorcycle is running.

Fix: Replace the ignition lock set.

19 vehicles · built 16 Jun 2017 to 16 Jun 2017

Due to a lack of strength in the Integrated Starter Generator (ISG) Belt may break during usage. If this happens the water pump will become inoperative and the charging light will illuminate. The coolant temperature warning light will also light due to an increase in coolant temperature. In the worst case scenario the engine may stall and not restart.

Fix: On affected vehicles replace the ISG belt.

2,247 vehicles · built 17 Sep 2016 to 9 Feb 2017

Due to a lack of strength in the Integrated Starter Generator (ISG) Belt may break during usage. If this happens the water pump will become inoperative and the charging light will illuminate. The coolant temperature warning light will also light due to an increase in coolant temperature. In the worst case scenario the engine may stall and not restart.

Fix: On affected vehicles replace the ISG belt.

2,247 vehicles · built 10 Feb 2016 to 12 Jan 2017

Due to a lack of strength in the Integrated Starter Generator (ISG) Belt may break during usage. If this happens the water pump will become inoperative and the charging light will illuminate. The coolant temperature warning light will also light due to an increase in coolant temperature. In the worst case scenario the engine may stall and not restart.

Fix: On affected vehicles replace the ISG belt.

2,247 vehicles · built 3 Feb 2017 to 13 Mar 2017

When upshifting between first and second gear if the rider fails to engage second gear a neutral condition will exist continued opening of the throttle will cause high engine RPM. If the rider shifts in to second gear without disengaging the clutch under the very high RPM condition an excess load can be applied to the powertrain. This could cause the drive chain to stretch and in the worst case the drive chain could come off or break.

Fix: Replace ECM. Inspect drive chain if free play is detected replace drive chain assembly.

670 vehicles · built 2 Feb 2017 to 1 Dec 2017

When upshifting between first and second gear if the rider fails to engage second gear a neutral condition will exist continued opening of the throttle will cause high engine RPM. If the rider shifts in to second gear without disengaging the clutch under the very high RPM condition an excess load can be applied to the powertrain. This could cause the drive chain to stretch and in the worst case the drive chain could come off or break.

Fix: Replace ECM. Inspect drive chain if free play is detected replace drive chain assembly.

670 vehicles

Due to incorrect software in the Engine Control Module (ECM) the ENG A-STOP (Engine Auto Stop Start System) OFF light may blink & the ENG A-STOP system may become inoperative. If the car is driven continuously in this condition the lead-acid battery will not be charged. In the worst case there is a possibility that the lights will dim and the engine may stall and not restart due to low battery voltage.

Fix: Recall the vehicles that are likely to be affected and reprogramme the ECM with corrected software.

6,313 vehicles · built 7 Jan 2017 to 1 Nov 2017

Due to incorrect software in the Engine Control Module (ECM) the ENG A-STOP (Engine Auto Stop Start System) OFF light may blink & the ENG A-STOP system may become inoperative. If the car is driven continuously in this condition the lead-acid battery will not be charged. In the worst case there is a possibility that the lights will dim and the engine may stall and not restart due to low battery voltage.

Fix: Recall the vehicles that are likely to be affected and reprogramme the ECM with corrected software.

6,313 vehicles · built 2 Feb 2016 to 22 Nov 2017

Due to incorrect software in the Engine Control Module (ECM) the ENG A-STOP (Engine Auto Stop Start System) OFF light may blink & the ENG A-STOP system may become inoperative. If the car is driven continuously in this condition the lead-acid battery will not be charged. In the worst case there is a possibility that the lights will dim and the engine may stall and not restart due to low battery voltage.

Fix: Recall the vehicles that are likely to be affected and reprogramme the ECM with corrected software.

6,313 vehicles · built 3 Aug 2016 to 31 Aug 2017

Due to incorrect software in the Engine Control Module (ECM) the ENG A-STOP (Engine Auto Stop Start System) OFF light may blink & the ENG A-STOP system may become inoperative. If the car is driven continuously in this condition the lead-acid battery will not be charged. In the worst case there is a possibility that the lights will dim and the engine may stall and not restart due to low battery voltage.

Fix: Recall the vehicles that are likely to be affected and reprogramme the ECM with corrected software.

6,313 vehicles · built 24 Feb 2017 to 1 Nov 2017

On affected machines there is a possibility that a bolt dropped into the air cleaner assembly during production could enter the throttle body preventing the decrease of RPM by throttle operation. On affected machines the fuel supply hose may not be correctly connected to the fuel injector which could result in a fuel leak.

Fix: Remove air cleaner inspect cleaner and throttle body for foreign material. Check fuel hose connection and re-route if required.

166 vehicles · built 12 Jan 2015 to 26 May 2015

Insufficient torque of the CVT drive pulley securing nut. On affected machines this may cause an abnormal noise leading to the risk of engine stopping and crankshaft damage

Fix: On affected machines replacement of CVT nut and crankshaft if required.

1,320 vehicles · built 12 Jan 2015 to 25 Aug 2016

Poor soldering to wiring of ignition switch leading to poor electrical conduction. This could cause the engine to stop while in use.

Fix: Affected motorcycles are being recalled to have the ignition switch replaced.

1,320 vehicles · built 12 Jan 2015 to 25 Aug 2016

Due to insufficient strength of the gear shift rear shaft it could break off during use.

Fix: On affected vehicles replace the gear shift rear shaft

4,272 vehicles · built 1 Jun 2008 to 30 Jun 2013

The waterproof boots for the throttle cable may not be manufactured to specification. The boots may deteriorate and allow water ingress. The water could freeze in low ambient temperatures causing the throttle not to perform as intended.

Fix: Recall the machines that are likely to be affected and replace the throttle cable

1,200 vehicles · built 9 Jan 2015 to 14 Jun 2016

The insulation material of wiring for the stator may be damaged by engine heat and a short-circuit between the wiring may occur. Continued use of the motorcycle with this condition may cause the generating current of the stator coil to be reduced and insufficient charging to the battery may result. In the worst case it can lead to the engine stalling during running and/or the engine may be impossible to restart.

Fix: Recall the machines that are likely to be affected and replace the Stator Set.

2,578 vehicles · built 21 Apr 2011 to 14 Oct 2016

The insulation material of wiring for the stator may be damaged by engine heat and a short-circuit between the wiring may occur. Continued use of the motorcycle with this condition may cause the generating current of the stator coil to be reduced and insufficient charging to the battery may result. In the worst case it can lead to the engine stalling during running and/or the engine may be impossible to restart.

Fix: Recall the machines that are likely to be affected and replace the Stator Set.

2,578 vehicles · built 21 Aug 2015 to 11 Nov 2016

Water ingress may occur in to the harness which can cause corrosion inside the brake light switch. Continued use in this condition can cause a short circuit to occur in the internal circuit of the brake switch. In the worst case the fuse could melt causing the brake and tail lamps not to activate.

Fix: Recall the vehicles that are likely to be affected and replace the brake light switch.

1,221 vehicles · built 25 Aug 2012 to 31 Aug 2016

The brake servo booster may not have been correctly manufactured. This may cause a harder feel to the brake pedal operation and require more effort from the driver.

Fix: Replace Brake Servo Booster on affected vehicles.

447 vehicles · built 18 Jan 2014 to 31 Jul 2014

The rear calipers may not have been manufacturer to design specifications. as a result the seals may allow brake fluid to leak. This may affect brake efficiency but the brake fluid level warning light will illuminate before the reservoir is depleted .

Fix: On affected vehicles replace rear calipers

8,045 vehicles · built 1 Sep 2014 to 22 Dec 2015

1) The kick starter may not be correctly secure and slip during use. 2) A bolt may have dropped into the air cleaner during assembly. If a bolt is in the air cleaner assembly it is possible for it to enter the throttle body causing the throttle to stick so the rpm cannot be reduced by throttle operation. 3) A fuel hose connector may not have been properly fitted to the injector which can lead to fuel leakage increasing the risk of fire.

Fix: Recall the vehicles that are likely to be affected and 1) Torque kick starter nut to 55NM 2) Check for foreign material in the air cleaner box. 3) Insert fuel feed pipe onto injector until secure

960 vehicles

The stitch spaces on the front seat back trims may be incorrect and tearing strength of the trim can be higher than normal. In the event of a collision it is possible that the inflation force of the airbag will not be enough to tear the trim.

Fix: On affected vehicles replace seat back trim.

10,945 vehicles · built 1 Aug 2013 to 13 Jan 2016

The fixing bolts for the rear axle were mixed with bolts that have no anti friction coating. It is possible that a bolt/s may loosen come off or break and the vehicle could become impossible to drive.

Fix: Recall the vehicles that are likely to be affected and replace rear axle bolts.

2,760 vehicles · built 29 Oct 2015 to 17 Dec 2015

The fixing bolts for the rear axle were mixed with bolts that have no anti friction coating. It is possible that a bolt/s may loosen come off or break and the vehicle could become impossible to drive.

Fix: Recall the vehicles that are likely to be affected and replace rear axle bolts.

2,760 vehicles · built 29 Oct 2015 to 17 Dec 2015

The fixing bolts for the rear axle were mixed with bolts that have no anti friction coating. It is possible that a bolt/s may loosen come off or break and the vehicle could become impossible to drive.

Fix: Recall the vehicles that are likely to be affected and replace rear axle bolts.

2,760 vehicles · built 29 Oct 2015 to 17 Dec 2015

The fixing bolts for the rear axle were mixed with bolts that have no anti friction coating. It is possible that a bolt/s may loosen come off or break and the vehicle could become impossible to drive.

Fix: Recall the vehicles that are likely to be affected and replace rear axle bolts.

2,760 vehicles · built 29 Oct 2015 to 17 Dec 2015

The adhesive used to fix the circuit board to the outer casing of the regulator/rectifier may have been affected by moisture. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery battery discharge the engine stalling and or a No-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator rectifier.

21,081 vehicles · built 8 May 2008 to 8 May 2011

The adhesive used to fix the circuit board to the outer casing of the regulator/rectifier may have been affected by moisture. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery battery discharge the engine stalling and or a No-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator rectifier.

21,081 vehicles · built 6 Aug 2007 to 25 Feb 2012

It is possible for contamination to get between the tappet and the cam and cause surface damage and wear to the cam. If this condition occurs the valve clearance can become large and cause abnormal engine noises and in worst case engine to stall.

Fix: Recall the machines that are likely to be affected and check the tappet clearances and in some cases replace cams and adjust tappets.

2,691 vehicles · built 9 Jul 2012 to 20 Jan 2014

The adhesive used to fix the circuit board to the outer casing of the regulator/rectifier may have been affected by moisture. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery battery discharge the engine stalling and or a No-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator rectifier.

21,081 vehicles · built 26 Jul 2007 to 31 Jul 2007

The adhesive used to fix the circuit board to the outer casing of the regulator/rectifier may have been affected by moisture. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery battery discharge the engine stalling and or a No-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator rectifier.

21,081 vehicles · built 18 Jan 2007 to 2 Dec 2009

The adhesive used to fix the circuit board to the outer casing of the regulator/rectifier may have been affected by moisture. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery battery discharge the engine stalling and or a No-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator rectifier.

21,081 vehicles · built 8 Aug 2007 to 6 Feb 2012

The regulator/rectifier circuit board may have absorbed moisture during storage under high humidity conditions which reduced the strength of the adhesive used to fix the circuit board to the outer casing. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery. This can cause the battery to discharge and lead to engine stalling and/or a no-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator/rectifier.

21,081 vehicles · built 15 Oct 2009 to 22 Aug 2011

The adhesive used to fix the circuit board to the outer casing of the regulator/rectifier may have been affected by moisture. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery battery discharge the engine stalling and or a No-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator rectifier.

21,081 vehicles · built 30 May 2007 to 9 Sep 2010

The regulator/rectifier circuit board may have absorbed moisture during storage under high humidity conditions which reduced the strength of the adhesive used to fix the circuit board to the outer casing. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery. This can cause the battery to discharge and lead to engine stalling and/or a no-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator/rectifier.

21,081 vehicles · built 22 Nov 2007 to 12 May 2010

The regulator/rectifier circuit board may have absorbed moisture during storage under high humidity conditions which reduced the strength of the adhesive used to fix the circuit board to the outer casing. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery. This can cause the battery to discharge and lead to engine stalling and/or a no-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator/rectifier.

21,081 vehicles · built 18 Jan 2008 to 8 Jun 2010

The adhesive used to fix the circuit board to the outer casing of the regulator/rectifier may have been affected by moisture. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery battery discharge the engine stalling and or a No-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator rectifier.

21,081 vehicles · built 25 Jul 2007 to 8 Jan 2010

The regulator/rectifier circuit board may have absorbed moisture during storage under high humidity conditions which reduced the strength of the adhesive used to fix the circuit board to the outer casing. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery. This can cause the battery to discharge and lead to engine stalling and/or a no-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator/rectifier.

21,081 vehicles · built 22 Feb 2008 to 8 Sep 2009

The adhesive used to fix the circuit board to the outer casing of the regulator/rectifier may have been affected by moisture. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery battery discharge the engine stalling and or a No-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator rectifier.

21,081 vehicles · built 22 Nov 2007 to 12 May 2010

The regulator/rectifier circuit board may have absorbed moisture during storage under high humidity conditions which reduced the strength of the adhesive used to fix the circuit board to the outer casing. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery. This can cause the battery to discharge and lead to engine stalling and/or a no-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator/rectifier.

21,081 vehicles · built 8 Aug 2007 to 6 Feb 2012

It is possible for contamination to get between the tappet and the cam and cause surface damage and wear to the cam. If this condition occurs the valve clearance can become large and cause abnormal engine noises and in worst case engine to stall.

Fix: Recall the machines that are likely to be affected and check the tappet clearances and in some cases replace cams and adjust tappets.

2,691 vehicles · built 29 Jan 2013 to 21 Jan 2014

It is possible for contamination to get between the tappet and the cam and cause surface damage and wear to the cam. If this condition occurs the valve clearance can become large and cause abnormal engine noises and in worst case engine to stall.

Fix: Recall the machines that are likely to be affected and check the tappet clearances and in some cases replace cams and adjust tappets.

2,691 vehicles · built 18 Jul 2012 to 31 Jan 2014

It is possible for contamination to get between the tappet and the cam and cause surface damage and wear to the cam. If this condition occurs the valve clearance can become large and cause abnormal engine noises and in worst case engine to stall.

Fix: Recall the machines that are likely to be affected and check the tappet clearances and in some cases replace cams and adjust tappets.

2,691 vehicles · built 20 Aug 2013 to 31 Mar 2014

The regulator/rectifier circuit board may have absorbed moisture during storage under high humidity conditions which reduced the strength of the adhesive used to fix the circuit board to the outer casing. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery. This can cause the battery to discharge and lead to engine stalling and/or a no-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator/rectifier.

21,081 vehicles · built 25 Jul 2007 to 8 Jan 2010

The regulator/rectifier circuit board may have absorbed moisture during storage under high humidity conditions which reduced the strength of the adhesive used to fix the circuit board to the outer casing. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery. This can cause the battery to discharge and lead to engine stalling and/or a no-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator/rectifier.

21,081 vehicles · built 18 Jan 2007 to 2 Dec 2009

The adhesive used to fix the circuit board to the outer casing of the regulator/rectifier may have been affected by moisture. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery battery discharge the engine stalling and or a No-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator rectifier.

21,081 vehicles · built 18 Jan 2008 to 8 Jun 2010

The regulator/rectifier circuit board may have absorbed moisture during storage under high humidity conditions which reduced the strength of the adhesive used to fix the circuit board to the outer casing. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery. This can cause the battery to discharge and lead to engine stalling and/or a no-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator/rectifier.

21,081 vehicles · built 19 Sep 2007 to 8 Jan 2010

The adhesive used to fix the circuit board to the outer casing of the regulator/rectifier may have been affected by moisture. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery battery discharge the engine stalling and or a No-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator rectifier.

21,081 vehicles · built 28 Oct 2008 to 31 Aug 2011

The adhesive used to fix the circuit board to the outer casing of the regulator/rectifier may have been affected by moisture. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery battery discharge the engine stalling and or a No-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator rectifier.

21,081 vehicles · built 22 Feb 2008 to 8 Sep 2009

The regulator/rectifier circuit board may have absorbed moisture during storage under high humidity conditions which reduced the strength of the adhesive used to fix the circuit board to the outer casing. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery. This can cause the battery to discharge and lead to engine stalling and/or a no-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator/rectifier.

21,081 vehicles · built 18 Jan 2008 to 31 Aug 2011

The regulator/rectifier circuit board may have absorbed moisture during storage under high humidity conditions which reduced the strength of the adhesive used to fix the circuit board to the outer casing. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery. This can cause the battery to discharge and lead to engine stalling and/or a no-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator/rectifier.

21,081 vehicles · built 26 Jul 2007 to 31 Jul 2007

The regulator/rectifier circuit board may have absorbed moisture during storage under high humidity conditions which reduced the strength of the adhesive used to fix the circuit board to the outer casing. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery. This can cause the battery to discharge and lead to engine stalling and/or a no-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator/rectifier.

21,081 vehicles · built 6 Aug 2007 to 25 Feb 2012

The adhesive used to fix the circuit board to the outer casing of the regulator/rectifier may have been affected by moisture. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery battery discharge the engine stalling and or a No-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator rectifier.

21,081 vehicles · built 15 Oct 2009 to 22 Aug 2011

It is possible for contamination to get between the tappet and the cam and cause surface damage and wear to the cam. If this condition occurs the valve clearance can become large and cause abnormal engine noises and in worst case engine to stall.

Fix: Recall the machines that are likely to be affected and check the tappet clearances and in some cases replace cams and adjust tappets.

2,691 vehicles · built 26 Jun 2012 to 7 Mar 2014

The regulator/rectifier circuit board may have absorbed moisture during storage under high humidity conditions which reduced the strength of the adhesive used to fix the circuit board to the outer casing. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery. This can cause the battery to discharge and lead to engine stalling and/or a no-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator/rectifier.

21,081 vehicles · built 8 May 2008 to 8 May 2011

The regulator/rectifier circuit board may have absorbed moisture during storage under high humidity conditions which reduced the strength of the adhesive used to fix the circuit board to the outer casing. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery. This can cause the battery to discharge and lead to engine stalling and/or a no-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator/rectifier.

21,081 vehicles · built 30 May 2007 to 9 Sep 2010

The adhesive used to fix the circuit board to the outer casing of the regulator/rectifier may have been affected by moisture. Due to the insufficient adhesion the heat generated can cause the circuit board to deform and lift away from the case. This condition causes excessive heat and uncontrolled electric current output which can result in the poor charging to the battery battery discharge the engine stalling and or a No-start condition.

Fix: Recall the machines that are likely to be affected and replace the regulator rectifier.

21,081 vehicles · built 19 Sep 2007 to 8 Jan 2010

It is possible for contamination to get between the tappet and the cam and cause surface damage and wear to the cam. If this condition occurs the valve clearance can become large and cause abnormal engine noises and in worst case engine to stall.

Fix: Recall the machines that are likely to be affected and check the tappet clearances and in some cases replace cams and adjust tappets.

2,691 vehicles · built 26 Jun 2012 to 8 Mar 2014

The fuel tank breather may have been positioned incorrectly during assembly and become kinked. If the hose is kinked the air flow through the breather hose will be obstructed and the fuel tank internal vacuum can become high and cause the tank to deform with the possibility damage to the tank and fuel leaking.

Fix: Recall the vehicles that are likely to be affected to check the fuel tank breather for airflow. The fuel tank breathers will be replaced. If tank damage is found replace fuel tank.

232 vehicles · built 23 Jan 2013 to 18 Feb 2015

Two concerns. 1. If corrosive liquids enters the ignition switch it can cause the terminals inside to corrode. This can result in either the engine still running after the key has been taken out or a disconnection of the power supply allowing the engine to cut out. 2. A wiring loom may abrade on the underside of the fuel tank which can lead to rough running and eventually the engine will cut out.

Fix: Recall the machines that are likely to be affected and replace the wiring loom and reposition the earth point which will solve both the aforementioned concerns.

889 vehicles · built 1 Nov 2013 to 15 Jul 2015

Two concerns. 1. If corrosive liquids enters the ignition switch it can cause the terminals inside to corrode. This can result in either the engine still running after the key has been taken out or a disconnection of the power supply allowing the engine to cut out. 2. A wiring loom may abrade on the underside of the fuel tank which can lead to rough running and eventually the engine will cut out.

Fix: Recall the machines that are likely to be affected and replace the wiring loom and reposition the earth point which will solve both the aforementioned concerns.

889 vehicles · built 1 Nov 2013 to 15 Jul 2015

The headlamp filament may snap as incorrect material has been used in the filament. Should the aforementioned happen the headlamp will stop working and in the worst case scenario the filament can short circuit the lighting system and cause the fuse to fail and the engine to stall.

Fix: Recall the machines that are likely to be affected and replace the headlamp bulb.

780 vehicles · built 4 Jan 2015 to 30 Oct 2015

The headlamp filament may snap as incorrect material has been used in the filament. Should the aforementioned happen the headlamp will stop working and in the worst case scenario the filament can short circuit the lighting system and cause the fuse to fail and the engine to stall.

Fix: Recall the machines that are likely to be affected and replace the headlamp bulb.

780 vehicles · built 4 Jan 2015 to 30 Oct 2015

Small resin fragments may have been left in the Electronic Stability Control unit during production. These fragments may cause the ESC valves to stick and delay operation of the ABS/ESC systems.

Fix: Replace the ESC unit.

170 vehicles · built 15 Dec 2014 to 16 Jan 2015

Due to an error in production the Radar Brake Support System may not have been correctly programmed. In certain instances the system may not recalibrate and could cause unnecessary braking.

Fix: Reprogram the Radar Brake Support Control unit.

1,316 vehicles · built 7 Jan 2015 to 6 May 2015

The lower radiator hose is fitted in close proximity and may come into contact with an exhaust pipe clamp. It is possible for the hose to wear through and leak coolant. If not noted and rectified it is possible for the engine to be damaged.

Fix: Recall the machines that are likely to be affected and inspect the hose. Where there is little or no damage replace the hose retainer. Where necessary fit hose and hose retainer.

899 vehicles · built 3 Mar 2015 to 30 Jun 2015

Grease applied to the contact points inside the ignition switch may carbonize by heat which is generated from an arcing when the moving side leaves the fixed contact point. The carbonized grease can cause the switch to smoke and in the worst case a fire may occur.

Fix: Recall the vehicles that are likely to be affected and fit a new ignition switch.

15,117 vehicles · built 1 Jun 2000 to 1 Aug 2004

The weld retaining the O/S/R axle hub flange may crack during hard braking and eventually fail. This may cause insecurity/detachment of the flange and adversely affect the operation of the rear brake.

Fix: Replace rear axle.

20 vehicles

A fuel tank supporting strap may not have been correctly formed during production. The strap can crack and may with prolonged use break.

Fix: On affected vehicles replace strap.

1,522 vehicles · built 15 Jul 2014 to 28 Oct 2014

During Heavy braking on affected vehicles the pedal foot protection system could be activated. This will cause the brake pedal to unlatch and move to the safety position. Foot brake operation will be lost. The manufacturer has advised the vehicles should not be driven until rectified.

Fix: Not known at present. Manufacturer advises not to use vehicles until remedy has been determined and actioned.

3,193 vehicles

The left hand drive chain adjuster block may deform and in certain riding conditions allow the adjuster to move forward in the swing arm and cause the rear drive chain to become slack. In the worse case the chain could come off the sprockets while the engine is running and possibly damage the engine.

Fix: Recall the machines that are likely to be affected and replace the drive chain adjuster blocks and nut.

3,752 vehicles · built 20 Jan 2009 to 29 Aug 2013

The bolts fixing the pulley to the water pump may work loose and drop out. If they drop out the water pump will not function and the engine will overheat leading to possible engine damage.

Fix: Check bolts for tightness. If existing bolts are to correct torque replace with new bolts. If existing bolts are not to correct torque replace bolts water pump and drive belt.

1,568 vehicles · built 14 Sep 2013 to 11 Nov 2013

The left hand drive chain adjuster block may deform and in certain riding conditions allow the adjuster to move forward in the swing arm and cause the rear drive chain to become slack. In the worse case the chain could come off the sprockets while the engine is running and possibly damage the engine.

Fix: Recall the machines that are likely to be affected and replace the drive chain adjuster blocks and nut.

3,752 vehicles · built 30 Nov 2010 to 16 Jul 2014

The bolts fixing the pulley to the water pump may work loose and drop out. If they drop out the water pump will not function and the engine will overheat leading to possible engine damage.

Fix: Check bolts for tightness. If existing bolts are to correct torque replace with new bolts. If existing bolts are not to correct torque replace bolts water pump and drive belt.

1,568 vehicles · built 11 Sep 2013 to 11 Nov 2013

The drivers airbag may not deploy in the case of a frontal collision. This because the passenger airbag pigtail is not to specification.

Fix: Recall the vehicles that are likely to be affected to replace the passenger airbag pigtail.

8,760 vehicles · built 21 Dec 2001 to 31 Oct 2003

A bolt securing lateral rods to the front and rear axles may become loose and cause a vibration through the steering wheel. These rods act as an anti tramp measure. If the bolt wears it can drop out allowing the axle to tramp and cause the steering effort applied by the driver to reduce.

Fix: Replace bolts on affected vehicles with modified version

1,510 vehicles · built 9 May 2012 to 24 Mar 2014

Brake pipe can vibrate and rub against the engine mounting. Prolonged rubbing can cause damage to the brake pipe and allow brake fluid leakage. Resulting in a reduction in braking performance.

Fix: Replace pipe on affected vehicles with a modified (longer and rerouted) brake pipe.

6,376 vehicles · built 22 Mar 2013 to 10 Feb 2014

Rear differential oild level may not be correct due to issue with filling procedure during production. This shortfall in filling could be approx 50% of the required amount. If oil level in rear differential is low the differential could become noisey and eventually seize.

Fix: Recall affected vehicles and check oil level. If the level is low the official advice is for the dealer to contact head office. This is a new model and a large percentage are still in manufacturer/dealer control.

471 vehicles · built 1 Aug 2013 to 14 Jan 2014

Rear differential oild level may not be correct due to issue with filling procedure during production. This shortfall in filling could be approx 50% of the required amount. If oil level in rear differential is low the differential could become noisey and eventually seize.

Fix: Recall affected vehicles and check oil level. If the level is low the official advice is for the dealer to contact head office. This is a new model and a large percentage are still in manufacturer/dealer control.

471 vehicles · built 26 Mar 2013 to 14 May 2013

Moisture is absorbed by the brake fluid over time due to its hygroscopic nature. This moisture can cause corrosion to form in the piston and return spring within the brake master cylinder. As this corrosion forms it can cause the fluid to react and produce a small amount of gas. This gas may give a softer or spongy feel to the brake lever. In extreme cases this could reduce braking efficiency.

Fix: Recall all affected machines and replace the brake master cylinder.

29,422 vehicles · built 1 Feb 2005 to 10 Jun 2013

Moisture is absorbed by the brake fluid over time due to its hygroscopic nature. This moisture can cause corrosion to form in the piston and return spring within the brake master cylinder. As this corrosion forms it can cause the fluid to react and produce a small amount of gas. This gas may give a softer or spongy feel to the brake lever. In extreme cases this could reduce braking efficiency.

Fix: Recall all affected machines and replace the brake master cylinder.

29,422 vehicles · built 12 Feb 2004 to 17 Jul 2013

Moisture is absorbed by the brake fluid over time due to its hygroscopic nature. This moisture can cause corrosion to form in the piston and return spring within the brake master cylinder. As this corrosion forms it can cause the fluid to react and produce a small amount of gas. This gas may give a softer or spongy feel to the brake lever. In extreme cases this could reduce braking efficiency.

Fix: Recall all affected machines and replace the brake master cylinder.

29,422 vehicles · built 9 Dec 2003 to 19 Jul 2013

Moisture is absorbed by the brake fluid over time due to its hygroscopic nature. This moisture can cause corrosion to form in the piston and return spring within the brake master cylinder. As this corrosion forms it can cause the fluid to react and produce a small amount of gas. This gas may give a softer or spongy feel to the brake lever. In extreme cases this could reduce braking efficiency.

Fix: Recall all affected machines and replace the brake master cylinder.

29,422 vehicles · built 1 Feb 2005 to 9 Aug 2013

Moisture is absorbed by the brake fluid over time due to its hygroscopic nature. This moisture can cause corrosion to form in the piston and return spring within the brake master cylinder. As this corrosion forms it can cause the fluid to react and produce a small amount of gas. This gas may give a softer or spongy feel to the brake lever. In extreme cases this could reduce braking efficiency.

Fix: Recall all affected machines and replace the brake master cylinder.

29,422 vehicles · built 1 Feb 2005 to 10 Jun 2013

Moisture is absorbed by the brake fluid over time due to its hygroscopic nature. This moisture can cause corrosion to form in the piston and return spring within the brake master cylinder. As this corrosion forms it can cause the fluid to react and produce a small amount of gas. This gas may give a softer or spongy feel to the brake lever. In extreme cases this could reduce braking efficiency.

Fix: Recall all affected machines and replace the brake master cylinder.

29,422 vehicles · built 1 Oct 2004 to 13 May 2013

The ABS system may not function correctly causing longer stopping distances than expected and also the fault may not illuminate the ABS warning lamp. This is due to a none conformance on production with the ABS unit.

Fix: Recall the machines that are likely to be affected and replace the ABS unit.

146 vehicles · built 26 Mar 2013 to 14 May 2013

It is possible that if the blower motor becomes jammed the temperature fuse of the resistor may not cut out. This can then cause a section of the air conditioning unit to overheat and possibly result in a vehicle fire.

Fix: Recall all affected vehicles and replace the resistor assembly.

24,187 vehicles · built 1 Oct 2008 to 31 Jan 2013

The engine may cut out because the side stand switch mounting bolts can become loose. This in turn can cause the switch connection to be lost.

Fix: Recall the machines that are likely to be affected to replace the bolts with modified bolts and washers.

1,634 vehicles · built 2 Dec 2008 to 26 May 2011

The Brake light switch may fail in use when the lever is applied slowly and repeatedly in heavy traffic. This can result in the failure of the brake lights to illuminate and the rider may be unable to restart the engine if the engine is switched off..

Fix: Replace the brake light switch within the VIN range

444 vehicles · built 1 Aug 2011 to 31 Dec 2011

Possibility of improper ABS/ESP/TCS function during extreme driving conditions due to production failure of certain ESP units.Normal braking is not affected.

Fix: Check ESP unit and if affected replace the ESP unit.

215 vehicles · built 1 Jun 2011 to 31 Jul 2011

The protection coating on the vehicles fuel tank has insufficient adhesion this could cause delamination of the coating from the underlying coating. This could result in corrosion of the fuel tank and if not rectified could result in a fuel leak.

Fix: Recall all affected vehicles to check the fuel tank. Depending on the tank is corroded or not and the extent of the corrosion the tank will either receive additional corrosion protection or a replacement tank.

3,405 vehicles

It is possible that the standard 15 inch steel wheel may have been replaced with 16 or 17 inch alloy wheels by dealers. This can result if driven on full lock and up or down high objects in the tyre contacting the inside of the inner wheel arch/housing.

Fix: Recall all potentially affected vehicles to have the steering rack replaced with a rack that is used with 16/17 inch alloy wheels as standard.

2 vehicles

The internal spring within the drive belt tensioner may break causing the drive belt to loose tension. This will prevent the alternator water pump and air-conditioning compressor pulleys from operating. Warning lamps associated with battery charging and engine coolant temperature will illuminate. In the worst case the drive belt may come off preventing the power steering pulley from operating increased driver effort will be required to steer the vehicle.

Fix: Replacement of the drive belt tensioner assembly.

2,690 vehicles · built 2 Jun 2008 to 20 Oct 2010

Regulator/Rectifier unit may fail in use due to poor adhesion between an internal circuit board and the external heat sink (external casing). resulting in an open circuit and failure. This causes insufficient battery charging current to the battery and can lead to engine stalling and non start when in use.

Fix: Replacement of all Regulator/Rectifiers in VIN range with quality assured units.

16,766 vehicles · built 1 May 2007 to 30 Jun 2010

Regulator/Rectifier unit may fail in use due to poor adhesion between an internal circuit board and the external heat sink (external casing). resulting in an open circuit and failure. This causes insufficient battery charging current to the battery and can lead to engine stalling and non start when in use.

Fix: Replacement of all Regulator/Rectifiers in VIN range with quality assured units.

16,766 vehicles · built 1 May 2007 to 30 Jun 2010

Regulator/Rectifier unit may fail in use due to poor adhesion between an internal circuit board and the external heat sink (external casing). resulting in an open circuit and failure. This causes insufficient battery charging current to the battery and can lead to engine stalling and non start when in use.

Fix: Replacement of all Regulator/Rectifiers in VIN range with quality assured units.

16,766 vehicles · built 1 May 2007 to 30 Jun 2010

Regulator/Rectifier unit may fail in use due to poor adhesion between an internal circuit board and the external heat sink (external casing). resulting in an open circuit and failure. This causes insufficient battery charging current to the battery and can lead to engine stalling and non start when in use.

Fix: Replacement of all Regulator/Rectifiers in VIN range with quality assured units.

16,766 vehicles · built 1 May 2007 to 30 Jun 2010

Regulator/Rectifier unit may fail in use due to poor adhesion between an internal circuit board and the external heat sink (external casing). resulting in an open circuit and failure. This causes insufficient battery charging current to the battery and can lead to engine stalling and non start when in use.

Fix: Replacement of all Regulator/Rectifiers in VIN range with quality assured units.

16,766 vehicles · built 1 May 2007 to 30 Jun 2010

Regulator/Rectifier unit may fail in use due to poor adhesion between an internal circuit board and the external heat sink (external casing). resulting in an open circuit and failure. This causes insufficient battery charging current to the battery and can lead to engine stalling and non start when in use.

Fix: Replacement of all Regulator/Rectifiers in VIN range with quality assured units.

16,766 vehicles · built 1 May 2007 to 30 Jun 2010

Regulator/Rectifier unit may fail in use due to poor adhesion between an internal circuit board and the external heat sink (external casing). resulting in an open circuit and failure. This causes insufficient battery charging current to the battery and can lead to engine stalling and non start when in use.

Fix: Replacement of all Regulator/Rectifiers in VIN range with quality assured units.

16,766 vehicles · built 1 May 2007 to 30 Jun 2010

Regulator/Rectifier unit may fail in use due to poor adhesion between an internal circuit board and the external heat sink (external casing). resulting in an open circuit and failure. This causes insufficient battery charging current to the battery and can lead to engine stalling and non start when in use.

Fix: Replacement of all Regulator/Rectifiers in VIN range with quality assured units.

16,766 vehicles · built 1 May 2007 to 30 Jun 2010

Regulator/Rectifier unit may fail in use due to poor adhesion between an internal circuit board and the external heat sink (external casing). resulting in an open circuit and failure. This causes insufficient battery charging current to the battery and can lead to engine stalling and non start when in use.

Fix: Replacement of all Regulator/Rectifiers in VIN range with quality assured units.

16,766 vehicles · built 1 May 2007 to 30 Jun 2010

Regulator/Rectifier unit may fail in use due to poor adhesion between an internal circuit board and the external heat sink (external casing). resulting in an open circuit and failure. This causes insufficient battery charging current to the battery and can lead to engine stalling and non start when in use.

Fix: Replacement of all Regulator/Rectifiers in VIN range with quality assured units.

16,766 vehicles · built 1 Jan 2007 to 30 Jun 2010

Regulator/Rectifier unit may fail in use due to poor adhesion between an internal circuit board and the external heat sink (external casing). resulting in an open circuit and failure. This causes insufficient battery charging current to the battery and can lead to engine stalling and non start when in use.

Fix: Replacement of all Regulator/Rectifiers in VIN range with quality assured units.

16,766 vehicles · built 1 May 2007 to 30 Jun 2010

Regulator/Rectifier unit may fail in use due to poor adhesion between an internal circuit board and the external heat sink (external casing). resulting in an open circuit and failure. This causes insufficient battery charging current to the battery and can lead to engine stalling and non start when in use.

Fix: Replacement of all Regulator/Rectifiers in VIN range with quality assured units.

16,766 vehicles · built 1 May 2007 to 30 Jun 2010

Regulator/Rectifier unit may fail in use due to poor adhesion between an internal circuit board and the external heat sink (external casing). resulting in an open circuit and failure. This causes insufficient battery charging current to the battery and can lead to engine stalling and non start when in use.

Fix: Replacement of all Regulator/Rectifiers in VIN range with quality assured units.

16,766 vehicles · built 1 Jan 2007 to 30 Jun 2010

The sealing area of the fuel tank may not be to specification. This can result in fuel being allowed to leak pass the fuel pump to tank seal.

Fix: Recall all affected machine to check the width of the sealing surface and if found to be out of specification replace the fuel tank.

695 vehicles · built 2 Jun 2008 to 20 Oct 2010

The sealing area of the fuel tank may not be to specification. This can result in fuel being allowed to leak pass the fuel pump to tank seal.

Fix: Recall all affected machine to check the width of the sealing surface and if found to be out of specification replace the fuel tank.

695 vehicles · built 2 Jun 2008 to 10 Oct 2010

The sealing area of the fuel tank may not be to specification. This can result in fuel being allowed to leak pass the fuel pump to tank seal.

Fix: Recall all affected machine to check the width of the sealing surface and if found to be out of specification replace the fuel tank.

695 vehicles · built 2 Jun 2008 to 20 Oct 2010

Corrosion of the front suspension struts may cause the steering knuckle to become detached from the front suspension strut leading to loss of directional control.

Fix: Recall the vehicles that are likely to be affected to check and where necessary replace the front suspension struts.

26,765 vehicles · built 1 Oct 1997 to 1 Oct 2002

The flame trap mesh fitted inside the air cleaner/filter box can become detached. It is possible that the mesh may enter the throttle body housing and jam the throttle valve. This may prevent the throttle from fully returning to its idle position.

Fix: Recall the affected machines and replace the flame trap mesh with a modified version.

45 vehicles

Steering assistance may be lost because the power steering tensioner pulley material is not to specification. The pulley may fail and cause a loss of drive to the hydraulic pump.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the power steering tensioner pulley.

5,425 vehicles

Steering assistance may be lost because the power steering tensioner pulley material is not to specification. The pulley may fail and cause a loss of drive to the hydraulic pump.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the power steering tensioner pulley.

5,425 vehicles

An assembly fault in the wiring harness may induce a high current in the brake light shift lock solenoid which may burn/melt the contacts.

Fix: Recall affected vehicles and replace the Brake Light Switch and fit modified wiring harness.

898 vehicles

It has been identified that due to an engineering fault in production a dimensional variation has occurred to the fuel pump seating. This may result in a possible fuel leak from the pump seating area whilst the vehicle is being fuelled.

Fix: Recalled vehicles will have the fuel pump gasket and O replaced.

6,901 vehicles

It has been identified that due to corrosion build up it is possible that the rear seatbelt anchorages may become structurally weak and may fail under heavy braking.

Fix: Recalled vehicles will have the rear luggage compartment inspected for corrosion. In all cases the carpet will be changed and the area cleaned. In cases where corrosion is found the area will be cleaned and treated as necessary.

29,987 vehicles

It has been identified that due to improper insulation of a branch of the engine wiring harness the possibility exists that the harness will chafe on either a cam cover securing bolt or on the cam cover itself. Damage to the harness may lead to a sudden loss of engine power or in the worst case a fire.

Fix: Recalled vehicles will have the subject wiring harness fitted with a protector.

3,751 vehicles · built 1 Jun 2005 to 28 Feb 2007

It has been identified that due to a build up of corrosion on the boot light terminals a short circuit may possibly occur. This can result in melting of the terminals which may result in a fire.

Fix: Recalled vehicles will have the boot light and side quarter trims replaced. Additionally the wiring harness to the boot light will be repaired as necessary.

31,872 vehicles

It has been identified that due to the use of an inappropriate material for the intercooler outlet pipe insulator it is possible for the intercooler outlet pipe insulation to detach from the throttle body. This may cause excessive deposition of carbon within the diesel particulate filter that may burn up and result in overheating or melting of the filter. In the worst case the filter may catch fire.

Fix: Recalled vehicles will have the intercooler outlet pipe insulator replaced with a quality assured component and bracket.

6,591 vehicles · built 28 Jun 2005 to 31 May 2008

It has been identified that due to an incorrect routing of the passenger side airbag wiring harness the potential exists that the passenger side airbag might deploy when the ignition is switched on.

Fix: Recalled vehicles will have the wiring harness re-routed and fitted with a harness protector.

15,078 vehicles

The short wiring harness from the rotary ignition switch may be incorrectly routed which in the worst case could cause the copper wires to separate and the engine to cut out and not able to restart.

Fix: Recall the vehicles that are likely to be affected to check the wiring harness. The wiring harness will be re-routed and replaced as necessary.

944 vehicles · built 1 Jan 2008 to 29 May 2008

Due to improper shaping of the fuel pipes and engine vibration it is possible that the pipes may crack and allow fuel to escape.

Fix: Recall affected vehicles and replace fuel pipe assembly with modified version.

2,197 vehicles · built 1 Jun 2006 to 31 Jul 2007

Gear engagement from neutral and low speed control of the machine could be affected by the idle speed control valve being of incorrect specification

Fix: Recall the machines that are likely to be affected to replace the idle speed control valve and to reprogramme the Electronic Control Module.

2,091 vehicles

It is possible that the parking brake cable end could detach from the trailing brake shoe lever rendering the parking brake ineffective.

Fix: Recall the vehicles that are likely to be affected to refit or replace the cables.

18,352 vehicles

It has been identified that the intercooler has been improperly designed. This may allow the intercooler to come apart in use causing an improper mixture ratio of air/fuel in the diesel particulate filter. In the worst case the particulate filter may ignite.

Fix: Recalled vehicles will be fitted with an engine intercooler attachment assembly.

3,775 vehicles · built 28 Jun 2005 to 2 Apr 2007

It has been identified that due to an improper design of the intercooler inlet hose there is a possibility that the air/fuel mixture ratio may be incorrect within the diesel particulate filter assembly. This in the worst case may cause the diesel particulate filter to ignite.

Fix: Recalled vehicles will be fitted with a modified intercooler hose.

3,421 vehicles · built 28 Jun 2005 to 2 Apr 2007

It has been identified that due to improper insulation of a branch of the engine wiring harness. The possibility exists that the harness can chafe on the cam cover securing bolt and sustain damage. Should this occur a possible sudden loss of engine power might ensue.

Fix: Subject vehicles will have the engine wiring harness inspected and repaired as necessary before being fitted with a protective cover.

3,579 vehicles · built 17 Jun 2005 to 29 Dec 2006

It has been identified that due to an improper design of the gear change cable retaining clip contact on the gear lever housing by the clip is possible if excessive force is applied when selecting first gear. In this situation the clip may detach at which point gear selection will be lost.

Fix: Recalled vehicles will have the gear change cable clip replaced with a quality assured part.

9,514 vehicles · built 1 Jan 2001 to 1 Jan 2006

A fuel leak may occur from the rubber hose that links the front and rear cylinder's curved metal fuel rails.

Fix: Recall the machines that are likely to be affected to replace the fuel rails with ones that have been modified.

304 vehicles · built 1 Jan 2006 to 20 Apr 2007

It has been found that some front suspension wishbone mounting eyes have insufficient weld applied. This could cause a front suspension to collapse and the loss of directional control.

Fix: Recall the vehicles that are likely to be affected to inspect the senpension arms and replace the suspension arms where necessary.

115 vehicles

Parking brake cable end fixing may detach resulting in loss of parking brake

Fix: Recall the vehicles that are likely to be affected and inspect the cable end position and if necessary refix in the correct position and adjust as necessary. Cables to be replaced as necessary.

4,368 vehicles

The airbag may deploy in an irregular fashion and possibly cause the passenger personal injury.

Fix: Recall the vehicles that are likely to be affected to replace the airbag bracket with a countermeasure part.

4,008 vehicles · built 1 Mar 2003 to 3 Sep 2006

Under certain conditions there is a possibility that one of the two brake circuits may fail.

Fix: Recall the vehicle that are likely to be affected to replace the brake master cylinder.

2 vehicles · built 19 Sep 2005 to 23 Sep 2005

Under certain conditions there is a possibility that one of the two brake circuits may fail.

Fix: Recall the vehicle that are likely to be affected to replace the brake master cylinder.

2 vehicles · built 19 Sep 2005 to 23 Sep 2005

There is a possibility that the outlet pipe of the intercooler may fail. In the worst case this could lead to the diesel particulate filter catching fire.

Fix: Recall the vehicles that are likely to be affected and replace the intercooler pipe with a countermeasure part.

2,931 vehicles · built 28 Jun 2005 to 1 Aug 2006

It has been identified that affected vehicles have been fitted with an ignition switch which encompasses an improper design of the contact points.

Fix: Recalled vehicles will have the ignition switch replaced.

3,327 vehicles · built 23 Dec 1998 to 30 Sep 2000

It has been identified that there may be a weld of insufficient strength joining a mounting bush to the attachment bracket of the main rear suspension pivot. The circular bush is joined by two opposing welds of approximately a quarter of the circumference each. Under heavy use the welds can develop a fracture and prolonged use in this condition can lead to detachment.

Fix: Recalled machines whether displaying the concern or not will have the brackets over-welded around the full circumference of the bush. In cases where the fracture has opened up a modified frame will be fitted.

135 vehicles

It has been identified that a small number of fuel tanks were manufactured with a thinner then specified wall thickness. It is therefore possible that these fuel tanks may not withstand normal impacts and could leak fuel.

Fix: Recalled machines will have their fuel tanks replaced with tanks having a wall thickness which meets the specification.

40 vehicles · built 1 Feb 2005 to 31 Mar 2005

It has been identified due to the method used to mount the fuel tank that under certain engine conditions it is possible for a hairline crack to develop in the fuel tank. This can result in the fuel tank leaking.

Fix: Recalled machines will have the fuel tank removed and visually inspected for cracks following which the tank will be subject to pressure testing. If the tank should be found to leak it will be replaced. In any event all affected machines will be fitted with a re-designed fuel tank mounting kit to prevent future problems.

392 vehicles · built 1 Jan 1998 to 31 Dec 1999

Under certain circumstances the rear brake hydraulic hose can contact the rear tyre sidewall causing the hose to wear and in extreme cases leak hydraulic fluid which could result in loss of braking to the rear wheel.

Fix: Recalled machines will be fitted with an additional rear brake hose guide and the rear brake hose will be inspected and renewed; in the case of any tyre contact damage.

553 vehicles · built 1 Jan 2005 to 31 Dec 2005

An ignition wiring connector that is located under the fuel tank may separate causing the engine to fail.

Fix: Recall the machines that are likely to be affected and re-route the ignition wiring. Where necessary replace the wiring harness.

565 vehicles

An ignition wiring connector that is located under the fuel tank may separate causing the engine to fail.

Fix: Recall the machines that are likely to be affected and re-route the ignition wiring. Where necessary replace the wiring harness.

565 vehicles

It has been identified that the retaining ring which fastens the fuel pump to the fuel tank may have been incorrectly fitted. This could result in fuel leaking from a full tank if the machine were to be placed on the side stand.

Fix: Recalled machines will have the original fuel pump retainer replaced with a new part.

30 vehicles · built 1 Jan 2005 to 31 Dec 2005

It has been identified that if the steering tie rod ends have been incorrectly aligned either at build or in use the seal which protects the ball-joint may be forced out of position allowing the ingress of contaminants ultimately resulting in early failure of the joint with possible loss of directional control.

Fix: Recalled machines will have the left and right hand steering tie rod ends replaced with those of a different design.

143 vehicles · built 1 Jan 2005 to 31 Dec 2005

There is a risk of damage (shorting) between the cable connections and glow plugs due to insufficient torque on the connector securing nuts on the relay end posts.

Fix: Recall affected vehicles check the security of the glow plug relay cables and if required replace the glow plug relay.

5,884 vehicles · built 22 Sep 2000 to 25 Feb 2004

It has been identified that the ignition switch could malfunction which with continuous use could cause the engine to stall and the lights to become inoperative.

Fix: Recalled machines will be fitted with a quality assured ignition switch.

596 vehicles

Left hand inner drive shaft joint retaining Circlip is of incorrect specification this may result in drive shaft joint not being held in the correct position. Under high speed driving conditions incorrect holding force of joint will result in loss of drive.

Fix: Recall the vehicles that are likely to be affected and replace with new quality assured circlip.

1,915 vehicles · built 1 Aug 2003 to 9 Jan 2004

Possible malfunction of the fuel pump caused by damage to the inner diaphragm which in the worst case may lead to fuel leaking from the pump body.

Fix: Recalled scooters will have the fuel pump replaced.

718 vehicles · built 10 Oct 2001 to 1 Feb 2005

Under extremely low ambient temperatures the fuel pressure regulator may become frozen and cause leakage from the junction point of the fuel hose due to an increase in pressure.

Fix: Recall likely to be affected vehicles and subject them to the following rework action. 1 Replace the fuel pressure regulator.2 Change the vacuum system routing utilising new parts.3 Replace the fuel delivery hose with new improved parts and a new clip. On Grand Vitara XL-7 models items 1 and 2 only will be carried out.

5,724 vehicles · built 6 Oct 1998 to 5 Oct 2003

Under extremely low ambient temperatures the fuel pressure regulator may become frozen and cause leakage from the junction point of the fuel hose due to an increase in pressure.

Fix: Recall likely to be affected vehicles and subject them to the following rework action. 1 Replace the fuel pressure regulator.2 Change the vacuum system routing utilising new parts.3 Replace the fuel delivery hose with new improved parts and a new clip. On Grand Vitara XL-7 models items 1 and 2 only will be carried out.

5,724 vehicles · built 1 Jun 1998 to 1 May 2003

The manual transmission gearshift control cable may break due to a lack of maximum strength and durability. This will result in the inability of the driver to either select or de-select the gears.

Fix: Recall likely to be affected vehicles and replace the gearshift cable.

4,532 vehicles · built 1 Aug 1998 to 1 Aug 1999

It has been identified that a limited number of UH125K4 Burgman scooters may have debris/foreign material from the assembling process lodged in the engine intake or inlet port area. This may lead to loss of engine power and or stalling.

Fix: Recall affected machines and inspect the intake pipe and inlet port.

52 vehicles

Vehicles may have been produced with the front suspension fastenings incorrectly tightened.

Fix: Affected vehicles will be recalled during which time the subject fastenings will be slackened off and then re-torqued.

1,613 vehicles · built 1 Jun 2003 to 1 Jun 2004

The incorrect specification shock absorbers may have been fitted during manufacture

Fix: Recall affected vehicles and replace the incorrect shock absorbers with correctly specified units.

3,000 vehicles · built 8 Jun 2003 to 5 Jun 2004

Vehicles may have been produced with the front suspension fastenings incorrectly tightened.

Fix: Affected vehicles will be recalled during which time the subject fastenings will be slackened off and then re-torqued.

2,680 vehicles · built 1 Jun 2003 to 1 Jun 2004

Potential fitment of incorrect specification metal brake pipes to the rear braking system.

Fix: Affected vehicles will have the rear brake pipes inspected for conformity of specification and changed should a non - compliance be found.

8,743 vehicles · built 1 May 2002 to 1 May 2004

Parking Brake release button may become detached

Fix: Recall affected vehicles check operational functionality and if found to be faulty replace handbrake assembly.

1,101 vehicles · built 1 Feb 2004 to 1 Feb 2004

There is a possibility that the securing e-ring of the rear brake caliper retaining pad pin could work loose during long high speed riding. In the worst possible case the pad retaining pin can become completely detached and the rear disc pads drop out of the caliper giving a loss of braking performance.

Fix: Recall affected machines and replace rear caliper and swinging arm.

476 vehicles

The front seat belt anchorage points bolt threads may have been damaged during installation. This could result in failure of the seat belt anchorages in an accident.

Fix: Remove all front seat belt anchorage bolts and examine the bolt and captive nut threads for damage. Renew or repair any damaged parts.

127 vehicles · built 1 Sep 1999 to 30 Sep 1999

On some vehicles there is a possibility that the inner cable of the gearshift control cable may have been deformed through improper installation on the production line. In use the deformed cable may break due to over-stressing. This would result in the drivers' inability to select the gears.

Fix: Recall affected vehicles and replace any damaged gearshift control cables.

2,088 vehicles · built 1 Jan 1999 to 28 Feb 2000

The bolt securing the gear selector yoke to the gear selector shaft may loosen and fall out. This will allow the gear selector yoke to become detached from the selector shaft. In this event it will not be possible to select gear.

Fix: Fit a higher tensile bolt to the gear selector yoke and tighten it to a higher torque specification.

3,814 vehicles · built 1 Apr 1998 to 31 Oct 1999

The bolt securing the gear selector yoke to the gear selector shaft may loosen and fall out. This will allow the gear selector yoke to become detached from the selector shaft. In this event it will not be possible to select gear.

Fix: Fit a higher tensile bolt to the gear selector yoke and tighten it to a higher torque specification.

3,814 vehicles · built 1 Apr 1998 to 31 Oct 1999

The rear axle housing bolts may not have been tightened securely. This will cause the axle to become loose and the drive chain to slacken after a short period of use.

Fix: Recall affected machines check and adjust drive chain tension and tighten the four rear axle housing bolts to the specified torque.

242 vehicles

The crankshaft position sensor lead may be abraded by the offside drive shaft. Prolonged contact could result in the shaft severing the wire. In this instance the engine would stall.

Fix: Recall vehicles and fit an additional clip to the wiring harness to hold the harness away from the drive shaft.

521 vehicles · built 11 Aug 2000 to 30 Nov 2000

The fuel tank can split close to the filler neck. This will allow fuel to be spilled onto the rear wheel. This could cause a loss of traction and may cause the rider to fall off.

Fix: Recall affected machines and fit a modified quality assured fuel tank.

810 vehicles · built 1 Jan 2000 to 31 Dec 2000

Fasteners on the steering rack and the inboard engine mounting may not have been tightened correctly. In the event that any fasteners come completely undone while the car is being driven the driver could lose control of the vehicle.

Fix: Recall affected vehicles check the fasteners for correct torque and tighten where necessary.

369 vehicles · built 2 Aug 2000 to 15 Aug 2000

Fasteners on the steering rack and the inboard engine mounting may not have been tightened correctly. In the event that any fasteners come completely undone while the car is being driven the driver could lose control of the vehicle.

Fix: Recall affected vehicles check the fasteners for correct torque and tighten where necessary.

369 vehicles · built 2 Aug 2000 to 15 Aug 2000

The handbrake lever pawl may not rotate freely. When the handbrake is applied the pawl may not engage the ratchet and the handbrake can slip off.

Fix: Recall affected vehicles and fit a quality assured replacement handbrake assembly where necessary.

3,490 vehicles · built 1 Jan 2000 to 31 Aug 2000

Fasteners on the steering rack rear suspension and near-side engine mounting may not have been tightened to the correct torque. It is possible that these components may become detached during use.

Fix: Recall the affected vehicles and tighten fasteners to correct torque where necessary.

1,171 vehicles · built 14 Jun 2000 to 15 Sep 2000

The replacement cam chain tensioner used in the last recall has not been providing consistent tension adjustment to the cam chain. This can cause abnormal engine noises and could lead to the failure of the cam chain tensioner adjuster. This could cause the rear wheel to lock up and may disturb the riders ability to control the motorcycle which could result in an accident.

Fix: Recall affected machines and fit ratchet type chain tensioner adjuster kit.

4,043 vehicles

The replacement cam chain tensioner used in the last recall has not been providing consistent tension adjustment to the cam chain. This can cause abnormal engine noises and could lead to the failure of the cam chain tensioner adjuster. This could cause the rear wheel to lock up and may disturb the riders ability to control the motorcycle which could result in an accident.

Fix: Recall affected machines and fit ratchet type chain tensioner adjuster kit.

4,043 vehicles

Due to flexing of the suspension strut mounting turret it is possible that the suspension strut mounting studs may shear. Should all 3 mounting studs shear the suspension strut may detach from the mounting turret.

Fix: Recall all affected vehicles for the fitment of upper and lower reinforcement plates to the suspension turret and the fitment of new strut mountings.

3,115 vehicles · built 1 Jun 1995 to 28 Sep 1999

Due to flexing of the suspension strut mounting turret it is possible that the suspension strut mounting studs may shear. Should all 3 mounting studs shear the suspension strut may detach from the mounting turret.

Fix: Recall all affected vehicles for the fitment of upper and lower reinforcement plates to the suspension turret and the fitment of new strut mountings.

3,115 vehicles · built 1 Jun 1995 to 28 Sep 1999

Due to flexing of the suspension strut mounting turret it is possible that the suspension strut mounting studs may shear. Should all 3 mounting studs shear the suspension strut may detach from the mounting turret.

Fix: Recall all affected vehicles for the fitment of upper and lower reinforcement plates to the suspension turret and the fitment of new strut mountings.

3,115 vehicles · built 1 Jun 1995 to 28 Sep 1999

There is a possibility that the rear brake caliper mounting bolts may become loose. This could cause the rear brake caliper to become detached and the rear brake becoming inoperative. In extreme cases the rear brake caliper may become entangled in the rear wheel possibly causing loss of control and a possible accident.

Fix: Recall affected machines to slacken and retorque rear caliper retaining bolts.

2,040 vehicles · built 16 Oct 1998 to 29 Nov 1999

There is a possibility that the rear brake caliper mounting bolts may become loose. This could cause the rear brake caliper to become detached and the rear brake becoming inoperative. In extreme cases the rear brake caliper may become entangled in the rear wheel possibly causing loss of control and a possible accident.

Fix: Recall affected machines to slacken and retorque rear caliper retaining bolts.

2,040 vehicles · built 16 Oct 1998 to 29 Nov 1999

There is a possibility that the rear brake caliper mounting bolts may become loose. This could cause the rear brake caliper to become detached and the rear brake becoming inoperative. In extreme cases the rear brake caliper may become entangled in the rear wheel possibly causing loss of control and a possible accident.

Fix: Recall affected machines to slacken and retorque rear caliper retaining bolts.

2,040 vehicles · built 16 Oct 1998 to 29 Nov 1999

There is a possibility that the rear brake caliper mounting bolts may become loose. This could cause the rear brake caliper to become detached and the rear brake becoming inoperative. In extreme cases the rear brake caliper may become entangled in the rear wheel possibly causing loss of control and a possible accident.

Fix: Recall affected machines to slacken and retorque rear caliper retaining bolts.

2,040 vehicles · built 16 Oct 1998 to 29 Nov 1999

There is a possibility that the oil pump could draw air into the pump inlet during certain engine running conditions. As a result it may not deliver adequate lubrication to the engine resulting in damage to the con-rod big end bearing. If major damage did occur to the big end bearings this would be accompanied by abnormal engine noise and in the worse case sudden engine failure possibly causing the rear wheel to momentarily lock up disturbing the riders ability to control the motorcycle.

Fix: Recall affected machines and fit oil guide plate.

1,259 vehicles · built 1 Jul 1999 to 31 Dec 1999

There is a possibility that the oil pump could draw air into the pump inlet during certain engine running conditions. As a result it may not deliver adequate lubrication to the engine resulting in damage to the con-rod big end bearing. If major damage did occur to the big end bearings this would be accompanied by abnormal engine noise and in the worse case sudden engine failure possibly causing the rear wheel to momentarily lock up disturbing the riders ability to control the motorcycle.

Fix: Recall affected machines and fit oil guide plate.

1,259 vehicles · built 1 Jul 1999 to 31 Dec 1999

During manufacture of the airbag propellant module the propellant crystals were exposed to a high humidity environment which increased the moisture content to 1.2% with the result that during activation the airbag might deploy with a greater force than originally designed.

Fix: Recall affected vehicles and replace the drivers airbag with a quality assured unit.

137 vehicles · built 1 Dec 1997 to 31 Jan 1998

During manufacture of the airbag propellant module the propellant crystals were exposed to a high humidity environment which increased the moisture content to 1.2% with the result that during activation the airbag might deploy with a greater force than originally designed.

Fix: Recall affected vehicles and replace the drivers airbag with a quality assured unit.

137 vehicles · built 1 Dec 1997 to 31 Jan 1998

The cam chain adjuster may not provide consistent tension to the cam chain in the engine. This could lead to cam chain breakage. Sudden engine failure while riding could cause rear wheel lockup.

Fix: The affected machines will be fitted with a modified cam chain adjuster and modified cam chain guide number two.

1,840 vehicles

The cam chain adjuster may not provide consistent tension to the cam chain in the engine. This could lead to cam chain breakage. Sudden engine failure while riding could cause rear wheel lockup.

Fix: The affected machines will be fitted with a modified cam chain adjuster and modified cam chain guide number two.

1,840 vehicles

The front seat belt stalk(s) may fracture as a result of inappropriate stressing.

Fix: The affected vehicles are being recalled for replacement of the front seat belts.

1,333 vehicles · built 1 Oct 1991 to 31 Oct 1993

The front seat belt stalk(s) may fracture as a result of inappropriate stressing.

Fix: The affected vehicles are being recalled for replacement of the front seat belts.

1,333 vehicles · built 1 Oct 1991 to 31 Oct 1993

The fixing bracket portion of the Pillion Passenger Grab Handle may not have enough strength and if excessive force is applied to this area such as using the Grab Handle to lift or drag the motorcycle the Grab Handle could break or partially fail at this point. This in turn could lead to the complete failure of the Grab Handle during sudden hard braking with a pillion passenger.

Fix: Recall affected machines and fit a modified grab handle.

1,800 vehicles

The fixing bracket portion of the Pillion Passenger Grab Handle may not have enough strength and if excessive force is applied to this area such as using the Grab Handle to lift or drag the motorcycle the Grab Handle could break or partially fail at this point. This in turn could lead to the complete failure of the Grab Handle during sudden hard braking with a pillion passenger.

Fix: Recall affected machines and fit a modified grab handle.

1,800 vehicles

The front wheel may oscillate and cause the handlebars to move rapidly from side to side when accelerating or passing over a rough road surface.

Fix: The affected motorcycles are being recalled and fitted with a new steering damper assembly.

1,057 vehicles · built 1 Dec 1996 to 31 May 1997