Honda recalls

On affected motorcycles the fuel hose connected to the fuel tank could become detached while riding due to incorrect positioning of the bank angle sensor against the fuel line quick connector resulting in fuel leakage. In the worst case leaked fuel may spill onto the rear wheel increasing the risk of falling and fire.

Fix: Inspect and reroute wiring harness and replace the fuel hose.

315 vehicles · built 30 Sep 2024 to 17 Jun 2025

On affected motorcycles the fuel hose connected to the fuel tank could become detached while riding due to incorrect positioning of the bank angle sensor against the fuel line quick connector resulting in fuel leakage. In the worst case leaked fuel may spill onto the rear wheel increasing the risk of falling and fire.

Fix: Inspect and reroute wiring harness and replace the fuel hose.

664 vehicles · built 30 Sep 2024 to 2 Jun 2025

For affected machines the screw fixing the steering lock to the bottom bridge was not tightened enough and in some cases it can loosen during riding and become caught in the steering area making the steering impossible to operate and causing a fall or the steering lock to become detached.

Fix: Campaign 3S4 – Temporary Repair - Until parts allocation is confirmed late May 2026 – Carry out inspection of steering lock free play with the following outcomes:- Free play detected: Replace Lock Screws. No free play detected: Retailer should mark the screw heads and instruct the customer to check the marks before each ride. If marks do not align the customer should immediately stop riding and contact their nearest Honda Authorized Retailer for advice. Campaign. 3RY – Final Repair - Following sufficient parts allocation- Replacement of the steering lock screw will be performed free of charge to all affected units. During replacement a thread-locking agent will be applied and screws tightened to the specified torque.

730 vehicles · built 11 Jan 2023 to 19 Mar 2024

For affected machines the screw fixing the steering lock to the bottom bridge was not tightened enough and in some cases it can loosen during riding and become caught in the steering area making the steering impossible to operate and causing a fall or the steering lock to become detached.

Fix: Campaign 3S4 – Temporary Repair - Until parts allocation is confirmed late May 2026 – Carry out inspection of steering lock free play with the following outcomes:- Free play detected: Replace Lock Screws. No free play detected: Retailer should mark the screw heads and instruct the customer to check the marks before each ride. If marks do not align the customer should immediately stop riding and contact their nearest Honda Authorized Retailer for advice. Campaign. 3RY – Final Repair - Following sufficient parts allocation- Replacement of the steering lock screw will be performed free of charge to all affected units. During replacement a thread-locking agent will be applied and screws tightened to the specified torque.

128 vehicles · built 28 Nov 2024 to 31 Jan 2025

For affected machines the screw fixing the steering lock to the bottom bridge was not tightened enough and in some cases it can loosen during riding and become caught in the steering area making the steering impossible to operate and causing a fall or the steering lock to become detached.

Fix: Campaign 3S4 – Temporary Repair - Until parts allocation is confirmed late May 2026 – Carry out inspection of steering lock free play with the following outcomes:- Free play detected: Replace Lock Screws. No free play detected: Retailer should mark the screw heads and instruct the customer to check the marks before each ride. If marks do not align the customer should immediately stop riding and contact their nearest Honda Authorized Retailer for advice. Campaign. 3RY – Final Repair - Following sufficient parts allocation- Replacement of the steering lock screw will be performed free of charge to all affected units. During replacement a thread-locking agent will be applied and screws tightened to the specified torque.

224 vehicles · built 10 Jan 2023 to 15 Jun 2023

For affected machines the screw fixing the steering lock to the bottom bridge was not tightened enough and in some cases it can loosen during riding and become caught in the steering area making the steering impossible to operate and causing a fall or the steering lock to become detached.

Fix: Campaign 3S4 – Temporary Repair - Until parts allocation is confirmed late May 2026 – Carry out inspection of steering lock free play with the following outcomes:- Free play detected: Replace Lock Screws. No free play detected: Retailer should mark the screw heads and instruct the customer to check the marks before each ride. If marks do not align the customer should immediately stop riding and contact their nearest Honda Authorized Retailer for advice. Campaign. 3RY – Final Repair - Following sufficient parts allocation- Replacement of the steering lock screw will be performed free of charge to all affected units. During replacement a thread-locking agent will be applied and screws tightened to the specified torque.

32 vehicles · built 21 Nov 2023 to 21 Nov 2023

For affected machines the screw fixing the steering lock to the bottom bridge was not tightened enough and in some cases it can loosen during riding and become caught in the steering area making the steering impossible to operate and causing a fall or the steering lock to become detached.

Fix: Campaign 3S4 – Temporary Repair - Until parts allocation is confirmed late May 2026 – Carry out inspection of steering lock free play with the following outcomes:- Free play detected: Replace Lock Screws. No free play detected: Retailer should mark the screw heads and instruct the customer to check the marks before each ride. If marks do not align the customer should immediately stop riding and contact their nearest Honda Authorized Retailer for advice. Campaign. 3RY – Final Repair - Following sufficient parts allocation- Replacement of the steering lock screw will be performed free of charge to all affected units. During replacement a thread-locking agent will be applied and screws tightened to the specified torque.

126 vehicles · built 11 Oct 2024 to 14 Jan 2025

For affected machines the screw fixing the steering lock to the bottom bridge was not tightened enough and in some cases it can loosen during riding and become caught in the steering area making the steering impossible to operate and causing a fall or the steering lock to become detached.

Fix: Campaign 3S4 – Temporary Repair - Until parts allocation is confirmed late May 2026 – Carry out inspection of steering lock free play with the following outcomes:- Free play detected: Replace Lock Screws. No free play detected: Retailer should mark the screw heads and instruct the customer to check the marks before each ride. If marks do not align the customer should immediately stop riding and contact their nearest Honda Authorized Retailer for advice. Campaign. 3RY – Final Repair - Following sufficient parts allocation- Replacement of the steering lock screw will be performed free of charge to all affected units. During replacement a thread-locking agent will be applied and screws tightened to the specified torque.

318 vehicles · built 9 Dec 2022 to 8 Jul 2023

For affected machines the screw fixing the steering lock to the bottom bridge was not tightened enough and in some cases it can loosen during riding and become caught in the steering area making the steering impossible to operate and causing a fall or the steering lock to become detached.

Fix: Campaign 3S4 – Temporary Repair - Until parts allocation is confirmed late May 2026 – Carry out inspection of steering lock free play with the following outcomes:- Free play detected: Replace Lock Screws. No free play detected: Retailer should mark the screw heads and instruct the customer to check the marks before each ride. If marks do not align the customer should immediately stop riding and contact their nearest Honda Authorized Retailer for advice. Campaign. 3RY – Final Repair - Following sufficient parts allocation- Replacement of the steering lock screw will be performed free of charge to all affected units. During replacement a thread-locking agent will be applied and screws tightened to the specified torque.

98 vehicles · built 7 Nov 2023 to 14 Jun 2024

For affected machines the screw fixing the steering lock to the bottom bridge was not tightened enough and in some cases it can loosen during riding and become caught in the steering area making the steering impossible to operate and causing a fall or the steering lock to become detached.

Fix: Campaign 3S4 – Temporary Repair - Until parts allocation is confirmed late May 2026 – Carry out inspection of steering lock free play with the following outcomes:- Free play detected: Replace Lock Screws. No free play detected: Retailer should mark the screw heads and instruct the customer to check the marks before each ride. If marks do not align the customer should immediately stop riding and contact their nearest Honda Authorized Retailer for advice. Campaign. 3RY – Final Repair - Following sufficient parts allocation- Replacement of the steering lock screw will be performed free of charge to all affected units. During replacement a thread-locking agent will be applied and screws tightened to the specified torque.

166 vehicles · built 22 Oct 2026 to 26 Dec 2024

On affected motorcycles the indicator wire may have been incorrectly routed during production which may cause a short circuit that can lead to malfunctions in the turn signal system (front and rear) brake lights horn meter hazard lights taillight and license light.

Fix: Check and reroute wiring harness and repair or replace it if necessary.

718 vehicles · built 11 Jan 2024 to 29 Apr 2025

On affected motorcycles the indicator wire may have been incorrectly routed during production which may cause a short circuit that can lead to malfunctions in the turn signal system (front and rear) brake lights horn meter hazard lights taillight and license light.

Fix: Check and reroute wiring harness and repair or replace it if necessary.

96 vehicles · built 13 Nov 2023 to 29 Nov 2023

On affected vehicles the alloy steel bushes may be missing in all five positions of the alloy wheel. This may result in the wheel nuts falling off or in the worst-case scenario wheel detachment.

Fix: Inspect the wheels for the presence of bush and replace wheel(s) in case of missing bushes.

11,169 vehicles · built 7 Feb 2017 to 14 May 2018

On affected vehicles the alloy steel bushes may be missing in all five positions of the alloy wheel. This may result in the wheel nuts falling off or in the worst-case scenario wheel detachment.

Fix: Inspect the wheels for the presence of bush and replace wheel(s) in case of missing bushes.

7,803 vehicles · built 21 May 2018 to 30 Apr 2019

On affected vehicles the alloy steel bushes may be missing in all five positions of the alloy wheel. This may result in the wheel nuts falling off or in the worst-case scenario wheel detachment.

Fix: Inspect the wheels for the presence of bush and replace wheel(s) in case of missing bushes.

2,513 vehicles · built 22 May 2019 to 26 Sep 2019

On affected vehicles the alloy steel bushes may be missing in all five positions of the alloy wheel. This may result in the wheel nuts falling off or in the worst-case scenario wheel detachment.

Fix: Inspect the wheels for the presence of bush and replace wheel(s) in case of missing bushes.

2,643 vehicles · built 8 Oct 2019 to 8 Jul 2020

On affected vehicles the alloy steel bushes may be missing in all five positions of the alloy wheel. This may result in the wheel nuts falling off or in the worst-case scenario wheel detachment.

Fix: Inspect the wheels for the presence of bush and replace wheel(s) in case of missing bushes.

1,902 vehicles · built 7 Aug 2020 to 29 Jun 2021

On affected vehicles the alloy steel bushes may be missing in all five positions of the alloy wheel. This may result in the wheel nuts falling off or in the worst-case scenario wheel detachment.

Fix: Inspect the wheels for the presence of bush and replace wheel(s) in case of missing bushes.

5,104 vehicles · built 16 Jan 2017 to 11 May 2018

On affected vehicles the alloy steel bushes may be missing in all five positions of the alloy wheel. This may result in the wheel nuts falling off or in the worst-case scenario wheel detachment.

Fix: Inspect the wheels for the presence of bush and replace wheel(s) in case of missing bushes.

3,354 vehicles · built 16 May 2018 to 2 May 2019

On affected vehicles the alloy steel bushes may be missing in all five positions of the alloy wheel. This may result in the wheel nuts falling off or in the worst-case scenario wheel detachment.

Fix: Inspect the wheels for the presence of bush and replace wheel(s) in case of missing bushes.

2,049 vehicles · built 20 May 2019 to 26 Sep 2019

On affected vehicles the alloy steel bushes may be missing in all five positions of the alloy wheel. This may result in the wheel nuts falling off or in the worst-case scenario wheel detachment.

Fix: Inspect the wheels for the presence of bush and replace wheel(s) in case of missing bushes.

916 vehicles · built 9 Oct 2019 to 10 Jul 2020

On affected vehicles the alloy steel bushes may be missing in all five positions of the alloy wheel. This may result in the wheel nuts falling off or in the worst-case scenario wheel detachment.

Fix: Inspect the wheels for the presence of bush and replace wheel(s) in case of missing bushes.

2,646 vehicles · built 7 Aug 2020 to 9 Jul 2021

On affected vehicles the alloy steel bushes may be missing in all five positions of the alloy wheel. This may result in the wheel nuts falling off or in the worst-case scenario wheel detachment.

Fix: Inspect the wheels for the presence of bush and replace wheel(s) in case of missing bushes.

4,613 vehicles · built 4 Jan 2018 to 23 May 2019

On affected vehicles the alloy steel bushes may be missing in all five positions of the alloy wheel. This may result in the wheel nuts falling off or in the worst-case scenario wheel detachment.

Fix: Inspect the wheels for the presence of bush and replace wheel(s) in case of missing bushes.

240 vehicles · built 5 Aug 2018 to 19 Sep 2019

On affected vehicles the alloy steel bushes may be missing in all five positions of the alloy wheel. This may result in the wheel nuts falling off or in the worst-case scenario wheel detachment.

Fix: Inspect the wheels for the presence of bush and replace wheel(s) in case of missing bushes.

1,200 vehicles · built 14 Oct 2019 to 14 Jul 2020

On affected motorcycles due to the proximity of the exhaust to the gear change pivot bolt radiant heat from the exhaust system increases the temperature of the gear change pivot bolt seat causing the painted surface to buckle and the bolt to loosen. In some cases the pivot bolt can fall off and the gear change pedal sags leaving the rider unable to change gear.

Fix: Remove paint from the Gear change pedal fastening seat surface and install a modified Gear change pedal pivot bolt and additional washer.

315 vehicles · built 30 Sep 2024 to 17 Jun 2025

On affected motorcycles due to the proximity of the exhaust to the gear change pivot bolt radiant heat from the exhaust system increases the temperature of the gear change pivot bolt seat causing the painted surface to buckle and the bolt to loosen. In some cases the pivot bolt can fall off and the gear change pedal sags leaving the rider unable to change gear.

Fix: Remove paint from the Gear change pedal fastening seat surface and install a modified Gear change pedal pivot bolt and additional washer.

665 vehicles · built 30 Sep 2024 to 2 Jun 2025

On affected vehicles after the voltage of the 12V battery drops when the vehicle is started after charging or replacing the battery the ODO distance displayed on the Meter is reset to 0 miles. This does not comply with the relevant regulations.

Fix: Install updated software.

2,069 vehicles · built 12 Jun 2023 to 9 Nov 2023

On affected vehicles after the voltage of the 12V battery drops when the vehicle is started after charging or replacing the battery the ODO distance displayed on the Meter is reset to 0 miles. This does not comply with the relevant regulations.

Fix: Install updated software.

3,823 vehicles · built 13 Nov 2023 to 6 Aug 2024

For affected machines the rate of engine oil consumption may deteriorate quickly. Continued riding without noticing that the amount of oil has decreased could result in reduced oil pressure that may lead to seizure.

Fix: The repair will be completed at a Honda European repair centre the motorcycle will have the piston and piston rings replaced or an engine replacement.

315 vehicles · built 30 Sep 2024 to 17 Jun 2025

For affected machines the rate of engine oil consumption may deteriorate quickly. Continued riding without noticing that the amount of oil has decreased could result in reduced oil pressure that may lead to seizure.

Fix: The repair will be completed at a Honda European repair centre the motorcycle will have the piston and piston rings replaced or an engine replacement.

664 vehicles · built 30 Sep 2024 to 2 Jun 2025

For affected machines the rate of engine oil consumption may deteriorate quickly. Continued riding without noticing that the amount of oil has decreased could result in reduced oil pressure that may lead to seizure.

Fix: The repair will be completed at a Honda European repair centre the motorcycle will have the piston and piston rings replaced or an engine replacement.

1,062 vehicles · built 6 Feb 2024 to 19 Sep 2025

On affected motorcycles whilst riding there is a risk the headlamp may flicker and eventually shut off.

Fix: Replace the headlamp assembly with a modified part.

2,992 vehicles · built 14 Dec 2017 to 15 May 2020

On affected motorcycles whilst riding there is a risk the headlamp may flicker and eventually shut off.

Fix: Replace the headlamp assembly with a modified part.

180 vehicles · built 26 Mar 2019 to 11 Feb 2020

On affected motorcycles whilst riding there is a risk the headlamp may flicker and eventually shut off.

Fix: Replace the headlamp assembly with a modified part.

360 vehicles · built 2 Mar 2018 to 18 Jan 2019

On affected motorcycles whilst riding there is a risk the headlamp may flicker and eventually shut off.

Fix: Replace the headlamp assembly with a modified part.

1,548 vehicles · built 13 Nov 2020 to 10 Oct 2022

On affected motorcycles whilst riding there is a risk the headlamp may flicker and eventually shut off.

Fix: Replace the headlamp assembly with a modified part.

1,060 vehicles · built 29 Dec 2022 to 14 Nov 2023

On affected motorcycles whilst riding there is a risk the headlamp may flicker and eventually shut off.

Fix: Replace the headlamp assembly with a modified part.

296 vehicles · built 19 Feb 2022 to 22 Dec 2023

On affected motorcycles whilst riding there is a risk the headlamp may flicker and eventually shut off.

Fix: Replace the headlamp assembly with a modified part.

442 vehicles · built 10 Apr 2024 to 7 Mar 2025

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

30 vehicles · built 21 Dec 2020 to 24 Dec 2020

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

266 vehicles · built 17 Sep 2019 to 14 Feb 2020

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

20 vehicles · built 4 Dec 2020 to 10 Dec 2020

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

481 vehicles · built 22 Aug 2019 to 31 Mar 2020

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

182 vehicles · built 20 Aug 2019 to 13 Apr 2020

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

285 vehicles · built 20 Aug 2019 to 15 Apr 2020

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

159 vehicles · built 22 Aug 2019 to 20 Apr 2020

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

167 vehicles · built 7 Jan 2022 to 2 Aug 2022

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

182 vehicles · built 12 Feb 2022 to 6 Jul 2023

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

142 vehicles · built 9 Sep 2022 to 10 Mar 2023

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

155 vehicles · built 12 Jul 2022 to 6 Jul 2023

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

30 vehicles · built 15 Oct 2020 to 19 Oct 2020

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

12 vehicles · built 3 Mar 2021 to 5 Apr 2021

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

90 vehicles · built 13 Oct 2020 to 6 Jan 2021

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

116 vehicles · built 1 Sep 2022 to 11 Mar 2023

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

99 vehicles · built 7 Jan 2022 to 9 Sep 2022

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

144 vehicles · built 24 Mar 2022 to 1 Jul 2022

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

73 vehicles · built 12 Apr 2022 to 19 Apr 2022

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

85 vehicles · built 22 Apr 2022 to 25 Apr 2022

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

137 vehicles · built 7 Jan 2022 to 9 Sep 2022

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

94 vehicles · built 26 Sep 2023 to 29 Jan 2024

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

205 vehicles · built 26 Sep 2023 to 29 Jan 2024

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

Vehicle count not given · built 20 Oct 2023 to 1 Apr 2024

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

181 vehicles · built 20 Oct 2023 to 1 Mar 2024

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

19 vehicles · built 18 Dec 2023 to 21 Mar 2024

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

95 vehicles · built 30 Aug 2023 to 8 Feb 2024

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

76 vehicles · built 4 Jun 2024 to 27 Dec 2024

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

103 vehicles · built 11 Jun 2024 to 4 Oct 2024

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

47 vehicles · built 13 Jun 2024 to 29 Nov 2024

Symptom: The horn does not sound and/or the headlight may not be switched from low beam to high beam.

Fix: Phase 1 – Campaign 3RC (temporary repair)The countermeasure left handlebar switch is not expected to be available until January 2026 therefore a temporary repair to secure the left handlebar switch harness to the handlebar using repair bands can be carried out to help reduce any possible failure. Phase 2 – Campaign 3RD Replace the left handlebar switch assembly with countermeasure parts kit that eliminates the joints inside the wire harness.

466 vehicles · built 17 Sep 2019 to 27 Mar 2020

On affected machines the Crankshaft Speed Sensor (CKP) wiring connector is not completely connected during assembly which may cause the engine shut off.

Fix: Check and make good the wiring harness and Crankshaft Speed Sensor connection if necessary.

26 vehicles · built 18 Sep 2024 to 18 Sep 2024

On affected vehicles the front tyre does not meet endurance requirements and if used beyond its lifespan there is a risk of vibration and abnormal handling.

Fix: Replace front tyre with a countermeasure part.

99 vehicles · built 26 Jan 2024 to 2 Aug 2024

On affected vehicles the front tyre does not meet endurance requirements and if used beyond its lifespan there is a risk of vibration and abnormal handling.

Fix: Replace front tyre with a countermeasure part.

186 vehicles · built 29 Jan 2024 to 2 Aug 2024

On affected models when riding there is a risk oil may splash onto the rear tyre causing the bike to slip and the rider to fall.

Fix: Replace defective bolt.

56 vehicles · built 1 Nov 2024 to 8 Nov 2024

On affected models when riding there is a risk oil may splash onto the rear tyre causing the bike to slip and the rider to fall.

Fix: Replace defective bolt.

10 vehicles · built 18 Nov 2024 to 18 Nov 2024

On affected models when riding there is a risk oil may splash onto the rear tyre causing the bike to slip and the rider to fall.

Fix: Replace defective bolt.

187 vehicles · built 25 Oct 2024 to 24 Dec 2024

On affected models when riding there is a risk oil may splash onto the rear tyre causing the bike to slip and the rider to fall.

Fix: Replace defective bolt.

7 vehicles · built 4 Dec 2024 to 27 Dec 2024

On affected models when riding there is a risk oil may splash onto the rear tyre causing the bike to slip and the rider to fall.

Fix: Replace defective bolt.

22 vehicles · built 1 Nov 2024 to 14 Nov 2024

On affected models when riding there is a risk oil may splash onto the rear tyre causing the bike to slip and the rider to fall.

Fix: Replace defective bolt.

132 vehicles · built 2 Dec 2024 to 7 Jan 2025

On affected vehicles while descending from a higher altitude in traffic at a slow speed of around 25 mph without opening the throttle the Malfunction Indicator Lamp (MIL) may illuminate upon reaching low land resulting in a risk the engine may stall during acceleration.

Fix: Install updated software.

230 vehicles · built 13 Oct 2022 to 11 Sep 2023

On affected vehicles while descending from a higher altitude in traffic at a slow speed of around 25 mph without opening the throttle the Malfunction Indicator Lamp (MIL) may illuminate upon reaching low land resulting in a risk the engine may stall during acceleration.

Fix: Install updated software.

292 vehicles · built 15 Dec 2020 to 17 Sep 2021

On affected vehicles while descending from a higher altitude in traffic at a slow speed of around 25 mph without opening the throttle the Malfunction Indicator Lamp (MIL) may illuminate upon reaching low land resulting in a risk the engine may stall during acceleration.

Fix: Install updated software.

127 vehicles · built 13 Oct 2021 to 26 Oct 2022

On affected vehicles while descending from a higher altitude in traffic at a slow speed of around 25 mph without opening the throttle the Malfunction Indicator Lamp (MIL) may illuminate upon reaching low land resulting in a risk the engine may stall during acceleration.

Fix: Install updated software.

199 vehicles · built 13 Oct 2022 to 4 Oct 2023

On affected vehicles while descending from a higher altitude in traffic at a slow speed of around 25 mph without opening the throttle the Malfunction Indicator Lamp (MIL) may illuminate upon reaching low land resulting in a risk the engine may stall during acceleration.

Fix: Install updated software.

56 vehicles · built 15 Dec 2023 to 27 Jun 2024

On affected vehicles while descending from a higher altitude in traffic at a slow speed of around 25 mph without opening the throttle the Malfunction Indicator Lamp (MIL) may illuminate upon reaching low land resulting in a risk the engine may stall during acceleration.

Fix: Install updated software.

209 vehicles · built 13 Oct 2022 to 5 Sep 2023

On affected vehicles while descending from a higher altitude in traffic at a slow speed of around 25 mph without opening the throttle the Malfunction Indicator Lamp (MIL) may illuminate upon reaching low land resulting in a risk the engine may stall during acceleration.

Fix: Install updated software.

31 vehicles · built 6 Dec 2023 to 28 May 2024

On affected vehicles while descending from a higher altitude in traffic at a slow speed of around 25 mph without opening the throttle the Malfunction Indicator Lamp (MIL) may illuminate upon reaching low land resulting in a risk the engine may stall during acceleration.

Fix: Install updated software.

222 vehicles · built 15 Dec 2020 to 17 Dec 2021

On affected vehicles while descending from a higher altitude in traffic at a slow speed of around 25 mph without opening the throttle the Malfunction Indicator Lamp (MIL) may illuminate upon reaching low land resulting in a risk the engine may stall during acceleration.

Fix: Install updated software.

172 vehicles · built 18 Oct 2021 to 27 Oct 2022

On affected vehicles while descending from a higher altitude in traffic at a slow speed of around 25 mph without opening the throttle the Malfunction Indicator Lamp (MIL) may illuminate upon reaching low land resulting in a risk the engine may stall during acceleration.

Fix: Install updated software.

177 vehicles · built 13 Oct 2022 to 13 Oct 2023

On affected vehicles while descending from a higher altitude in traffic at a slow speed of around 25 mph without opening the throttle the Malfunction Indicator Lamp (MIL) may illuminate upon reaching low land resulting in a risk the engine may stall during acceleration.

Fix: Install updated software.

35 vehicles · built 7 Dec 2023 to 4 Jul 2024

On affected motorcycles there is a risk the nut and bolt of the gear change arm may detach while riding and it will not be possible to operate the gear change lever.

Fix: Replace the gear change arm with a modified part.

121 vehicles · built 11 Jan 2024 to 8 Apr 2024

On affected motorcycles there is a risk the nut and bolt of the gear change arm may detach while riding and it will not be possible to operate the gear change lever.

Fix: Replace the gear change arm with a modified part.

170 vehicles · built 11 Jan 2024 to 8 Apr 2024

On affected vehicles ​due to decrease of the grease amount in the worm wheel gear meshing area of the EPS gear box during use the sliding resistance at the meshing area increases and the torque fluctuation when turning the steering becomes larger resulting in an abnormal noise or a dangerous sticking occurs when turning the steering.​

Fix: For the Honda Civic (FL4 FE1) CR-V and ZR-V models replace the worm gear pre-load spring with a countermeasure part and add grease. For the Honda Civic Type R (FL5) model replace the Steering Gearbox with a countermeasure part.

3,377 vehicles · built 20 Oct 2021 to 21 Sep 2023

On affected vehicles ​due to decrease of the grease amount in the worm wheel gear meshing area of the EPS gear box during use the sliding resistance at the meshing area increases and the torque fluctuation when turning the steering becomes larger resulting in an abnormal noise or a dangerous sticking occurs when turning the steering.​

Fix: For the Honda Civic (FL4 FE1) CR-V and ZR-V models replace the worm gear pre-load spring with a countermeasure part and add grease. For the Honda Civic Type R (FL5) model replace the Steering Gearbox with a countermeasure part.

3,166 vehicles · built 9 Oct 2023 to 27 May 2024

On affected vehicles ​due to decrease of the grease amount in the worm wheel gear meshing area of the EPS gear box during use the sliding resistance at the meshing area increases and the torque fluctuation when turning the steering becomes larger resulting in an abnormal noise or a dangerous sticking occurs when turning the steering.​

Fix: For the Honda Civic (FL4 FE1) CR-V and ZR-V models replace the worm gear pre-load spring with a countermeasure part and add grease. For the Honda Civic Type R (FL5) model replace the Steering Gearbox with a countermeasure part.

409 vehicles · built 7 Oct 2022 to 5 Sep 2023

On affected vehicles ​due to decrease of the grease amount in the worm wheel gear meshing area of the EPS gear box during use the sliding resistance at the meshing area increases and the torque fluctuation when turning the steering becomes larger resulting in an abnormal noise or a dangerous sticking occurs when turning the steering.​

Fix: For the Honda Civic (FL4 FE1) CR-V and ZR-V models replace the worm gear pre-load spring with a countermeasure part and add grease. For the Honda Civic Type R (FL5) model replace the Steering Gearbox with a countermeasure part.

296 vehicles · built 26 Oct 2023 to 28 Oct 2023

On affected vehicles ​due to decrease of the grease amount in the worm wheel gear meshing area of the EPS gear box during use the sliding resistance at the meshing area increases and the torque fluctuation when turning the steering becomes larger resulting in an abnormal noise or a dangerous sticking occurs when turning the steering.​

Fix: For the Honda Civic (FL4 FE1) CR-V and ZR-V models replace the worm gear pre-load spring with a countermeasure part and add grease. For the Honda Civic Type R (FL5) model replace the Steering Gearbox with a countermeasure part.

38 vehicles · built 1 Aug 2024 to 20 Aug 2024

On affected vehicles ​due to decrease of the grease amount in the worm wheel gear meshing area of the EPS gear box during use the sliding resistance at the meshing area increases and the torque fluctuation when turning the steering becomes larger resulting in an abnormal noise or a dangerous sticking occurs when turning the steering.​

Fix: For the Honda Civic (FL4 FE1) CR-V and ZR-V models replace the worm gear pre-load spring with a countermeasure part and add grease. For the Honda Civic Type R (FL5) model replace the Steering Gearbox with a countermeasure part.

5,447 vehicles · built 19 Jun 2023 to 11 Jul 2024

On affected vehicles ​due to decrease of the grease amount in the worm wheel gear meshing area of the EPS gear box during use the sliding resistance at the meshing area increases and the torque fluctuation when turning the steering becomes larger resulting in an abnormal noise or a dangerous sticking occurs when turning the steering.​

Fix: For the Honda Civic (FL4 FE1) CR-V and ZR-V models replace the worm gear pre-load spring with a countermeasure part and add grease. For the Honda Civic Type R (FL5) model replace the Steering Gearbox with a countermeasure part.

2,635 vehicles · built 12 Apr 2023 to 21 Jun 2024

On affected vehicles ​due to decrease of the grease amount in the worm wheel gear meshing area of the EPS gear box during use the sliding resistance at the meshing area increases and the torque fluctuation when turning the steering becomes larger resulting in an abnormal noise or a dangerous sticking occurs when turning the steering.​

Fix: For the Honda Civic (FL4 FE1) CR-V and ZR-V models replace the worm gear pre-load spring with a countermeasure part and add grease. For the Honda Civic Type R (FL5) model replace the Steering Gearbox with a countermeasure part.

2,988 vehicles · built 19 Apr 2023 to 22 May 2024

On affected vehicles ​due to decrease of the grease amount in the worm wheel gear meshing area of the EPS gear box during use the sliding resistance at the meshing area increases and the torque fluctuation when turning the steering becomes larger resulting in an abnormal noise or a dangerous sticking occurs when turning the steering.​

Fix: For the Honda Civic (FL4 FE1) CR-V and ZR-V models replace the worm gear pre-load spring with a countermeasure part and add grease. For the Honda Civic Type R (FL5) model replace the Steering Gearbox with a countermeasure part.

3,828 vehicles · built 11 Oct 2023 to 22 May 2024

On affected vehicles the primary drive gear bolt may fail causing a loss of the ignition signal resulting in an engine stall.

Fix: Install a revised primary drive gear tightening bolt with greater strength.

738 vehicles · built 5 Dec 2017 to 1 Jul 2021

Affected vehicles may have been fitted with an incorrectly labelled trailer hitch of the wrong specification which may come into contact with the Integrated Power Unit (IPU) when a rear-end collision occurs and result in a short circuit in the high-voltage power system or a risk of fire. Cracks may also appear on the trailer hitch weld seams when towing excess weight for prolonged periods which could result in a risk of trailer hitch detachment.

Fix: Inspect and replace the trailer hitch with the correct part if necessary.

35 vehicles · built 6 Jul 2023 to 26 Feb 2024

Affected vehicles may have been fitted with an incorrectly labelled trailer hitch of the wrong specification which may come into contact with the Integrated Power Unit (IPU) when a rear-end collision occurs and result in a short circuit in the high-voltage power system or a risk of fire. Cracks may also appear on the trailer hitch weld seams when towing excess weight for prolonged periods which could result in a risk of trailer hitch detachment.

Fix: Inspect and replace the trailer hitch with the correct part if necessary.

29 vehicles · built 27 Apr 2023 to 7 Dec 2023

On affected machines when the rider operates the throttle under certain slow speed riding conditions with the Wheelie Control function activated it may result in abnormal drivability issues and the traction control light may flash. This is not compliant with regulations and in the worst case may cause the rider to fall.

Fix: Install updated software to the FI-ECU.

710 vehicles · built 8 Jul 2021 to 15 Oct 2024

On affected machines when the rider operates the throttle under certain slow speed riding conditions with the Wheelie Control function activated it may result in abnormal drivability issues and the traction control light may flash. This is not compliant with regulations and in the worst case may cause the rider to fall.

Fix: Install updated software to the FI-ECU.

590 vehicles · built 8 Jul 2021 to 15 Oct 2024

On affected machines when the rider operates the throttle under certain slow speed riding conditions with the Wheelie Control function activated it may result in abnormal drivability issues and the traction control light may flash. This is not compliant with regulations and in the worst case may cause the rider to fall.

Fix: Install updated software to the FI-ECU.

209 vehicles · built 8 Sep 2021 to 15 Oct 2024

On affected machines when the rider operates the throttle under certain slow speed riding conditions with the Wheelie Control function activated it may result in abnormal drivability issues and the traction control light may flash. This is not compliant with regulations and in the worst case may cause the rider to fall.

Fix: Install updated software to the FI-ECU.

416 vehicles · built 8 Jul 2021 to 15 Oct 2024

On affected vehicles due to manufacturing issues the high pressure fuel pump could leak

Fix: On the affected vehicles check for leaks and replace the high pressure pump if necessary

3,367 vehicles · built 1 Oct 2021 to 31 Aug 2024

On affected vehicles due to manufacturing issues the high pressure fuel pump could leak

Fix: On the affected vehicles check for leaks and replace the high pressure pump if necessary

3,166 vehicles · built 1 Oct 2021 to 31 Aug 2024

On affected vehicles due to manufacturing issues the high pressure fuel pump could leak

Fix: On the affected vehicles check for leaks and replace the high pressure pump if necessary

Vehicle count not given · built 1 Oct 2021 to 31 Aug 2024

On affected vehicles due to manufacturing issues the high pressure fuel pump could leak

Fix: On the affected vehicles check for leaks and replace the high pressure pump if necessary

5,447 vehicles · built 1 Oct 2021 to 31 Aug 2024

On affected vehicles due to manufacturing issues the high pressure fuel pump could leak

Fix: On the affected vehicles check for leaks and replace the high pressure pump if necessary

2,635 vehicles · built 1 Oct 2021 to 31 Aug 2024

On affected vehicles due to manufacturing issues the high pressure fuel pump could leak

Fix: On the affected vehicles check for leaks and replace the high pressure pump if necessary

2,988 vehicles · built 1 Oct 2021 to 31 Aug 2024

On affected vehicles due to manufacturing issues the high pressure fuel pump could leak

Fix: On the affected vehicles check for leaks and replace the high pressure pump if necessary

3,828 vehicles · built 1 Oct 2021 to 31 Aug 2024

On affected vehicles the Hybrid HV battery may develop a fault where battery electrolyte leakage occurs that may result in a vehicle fire in a worst-case scenario.

Fix: Replace the Hybrid HV battery with a modified component.

40 vehicles · built 3 Jun 2022 to 6 Jan 2023

On affected vehicles after cancelling the ACC (Adaptive Cruise Control) the ISA (Intelligent Speed Assistance) will not alert the driver when over speed.

Fix: Update Multipurpose Camera Unit with modified software.

3,335 vehicles · built 19 Apr 2023 to 30 Oct 2023

On affected vehicles after cancelling the ACC (Adaptive Cruise Control) the ISA (Intelligent Speed Assistance) will not alert the driver when over speed.

Fix: Update Multipurpose Camera Unit with modified software.

19 vehicles · built 19 Apr 2023 to 14 Oct 2023

On affected vehicles after cancelling the ACC (Adaptive Cruise Control) the ISA (Intelligent Speed Assistance) will not alert the driver when over speed.

Fix: Update Multipurpose Camera Unit with modified software.

303 vehicles · built 9 Oct 2023 to 31 Oct 2023

On affected vehicles after cancelling the ACC (Adaptive Cruise Control) the ISA (Intelligent Speed Assistance) will not alert the driver when over speed.

Fix: Update Multipurpose Camera Unit with modified software.

5 vehicles · built 16 Oct 2023 to 25 Oct 2023

On affected vehicles after cancelling the ACC (Adaptive Cruise Control) the ISA (Intelligent Speed Assistance) will not alert the driver when over speed.

Fix: Update Multipurpose Camera Unit with modified software.

1,233 vehicles · built 19 Jun 2023 to 17 Nov 2023

On affected vehicles after cancelling the ACC (Adaptive Cruise Control) the ISA (Intelligent Speed Assistance) will not alert the driver when over speed.

Fix: Update Multipurpose Camera Unit with modified software.

1,301 vehicles · built 12 Jun 2023 to 8 Nov 2023

On affected vehicles after cancelling the ACC (Adaptive Cruise Control) the ISA (Intelligent Speed Assistance) will not alert the driver when over speed.

Fix: Update Multipurpose Camera Unit with modified software.

720 vehicles · built 12 Apr 2023 to 8 Nov 2023

On affected motorcycles the left side of the engine may have insufficient oil supply. Do not ride motorcycle any further until checked and engine replaced if necessary.

Fix: On affected motorcycles remove left side engine cover and inspect oil galleries for blockage.

46 vehicles · built 16 Sep 2022 to 25 Jan 2023

On affected motorcycles the left side of the engine may have insufficient oil supply. Do not ride motorcycle any further until checked and engine replaced if necessary.

Fix: On affected motorcycles remove left side engine cover and inspect oil galleries for blockage.

28 vehicles · built 20 Sep 2022 to 10 Nov 2022

On affected motorcycles the left side of the engine may have insufficient oil supply. Do not ride motorcycle any further until checked and engine replaced if necessary.

Fix: On affected motorcycles remove left side engine cover and inspect oil galleries for blockage.

19 vehicles · built 14 Oct 2022 to 18 Nov 2022

Insufficient bonded area of left handle grip may cause the grip to loosen.

Fix: Once your vehicle is received at the Retailer the Technician will remove the old grip apply the correct amount of adhesive and replace the left hand grip with a new one.

156 vehicles · built 26 Aug 2022 to 14 Jan 2023

Insufficient bonded area of left handle grip may cause the grip to loosen.

Fix: Once your vehicle is received at the Retailer the Technician will remove the old grip apply the correct amount of adhesive and replace the left hand grip with a new one.

414 vehicles · built 6 Sep 2022 to 12 Dec 2022

Insufficient bonded area of left handle grip may cause the grip to loosen.

Fix: Once your vehicle is received at the Retailer the Technician will remove the old grip apply the correct amount of adhesive and replace the left hand grip with a new one.

82 vehicles · built 30 May 2023 to 30 May 2023

Insufficient bonded area of left handle grip may cause the grip to loosen.

Fix: Once your vehicle is received at the Retailer the Technician will remove the old grip apply the correct amount of adhesive and replace the left hand grip with a new one.

280 vehicles · built 19 Jul 2022 to 21 Sep 2022

Insufficient bonded area of left handle grip may cause the grip to loosen.

Fix: Once your vehicle is received at the Retailer the Technician will remove the old grip apply the correct amount of adhesive and replace the left hand grip with a new one.

138 vehicles · built 23 Feb 2023 to 16 Jun 2023

The impeller inside the fuel pump may become distorted and crack. This locks the impeller preventing fuel from being delivered

Fix: Inspection of the fuel pump LOT number and replacement as required

Vehicle count not given · built 5 Dec 2017 to 7 Aug 2019

The impeller inside the fuel pump may become distorted and crack. This locks the impeller preventing fuel from being delivered

Fix: Inspection of the fuel pump LOT number and replacement as required

Vehicle count not given · built 26 Nov 2019 to 20 Dec 2023

The impeller inside the fuel pump may become distorted and crack. This locks the impeller preventing fuel from being delivered

Fix: Inspection of the fuel pump LOT number and replacement as required

Vehicle count not given · built 26 Nov 2019 to 20 Dec 2023

The impeller inside the fuel pump may become distorted and crack. This locks the impeller preventing fuel from being delivered

Fix: Inspection of the fuel pump LOT number and replacement as required

215 vehicles · built 5 Dec 2017 to 7 Aug 2019

The impeller inside the fuel pump may become distorted and crack. This locks the impeller preventing fuel from being delivered

Fix: Inspection of the fuel pump LOT number and replacement as required

223 vehicles · built 5 Dec 2017 to 7 Aug 2019

The impeller inside the fuel pump may become distorted and crack. This locks the impeller preventing fuel from being delivered

Fix: Inspection of the fuel pump LOT number and replacement as required

874 vehicles · built 8 Sep 2017 to 10 May 2019

The impeller inside the fuel pump may become distorted and crack. This locks the impeller preventing fuel from being delivered

Fix: Inspection of the fuel pump LOT number and replacement as required

75 vehicles · built 26 Nov 2019 to 20 Dec 2023

The impeller inside the fuel pump may become distorted and crack. This locks the impeller preventing fuel from being delivered

Fix: Inspection of the fuel pump LOT number and replacement as required

385 vehicles · built 26 Nov 2019 to 20 Dec 2023

The impeller inside the fuel pump may become distorted and crack. This locks the impeller preventing fuel from being delivered

Fix: Inspection of the fuel pump LOT number and replacement as required

223 vehicles · built 26 Nov 2019 to 20 Dec 2023

The impeller inside the fuel pump may become distorted and crack. This locks the impeller preventing fuel from being delivered

Fix: Inspection of the fuel pump LOT number and replacement as required

Vehicle count not given · built 8 Sep 2017 to 10 May 2019

The spring hook on the main stand lacks the strength of welding due to inappropriate settings of the welding machine. Therefore when the main stand is operated there is a risk that the spring hook may break and the vehicle could fall over. In addition if the spring hook comes off while riding in the worst-case scenario the main stand may touch the ground and cause the vehicle to fall.

Fix: Inspect and replace if required

1,002 vehicles · built 24 Jan 2023 to 1 Dec 2023

In certain collisions the cable may be pinched between the body and the collision object and may be damaged. This may result in a short circuit to the power circuit and the battery cable can overheat increasing the risk of a fire and/or injury.

Fix: Install fuse in cable.

8,320 vehicles · built 22 Oct 2018 to 26 May 2020

In certain collisions the cable may be pinched between the body and the collision object and may be damaged. This may result in a short circuit to the power circuit and the battery cable can overheat increasing the risk of a fire and/or injury.

Fix: Install fuse in cable.

10,413 vehicles · built 1 Jun 2020 to 1 Jul 2022

The spring hook on the main stand lacks the strength of welding due to inappropriate settings of the welding machine. Therefore when the main stand is operated there is a risk that the spring hook may break and the vehicle could fall over. In addition if the spring hook comes off while riding in the worst-case scenario the main stand may touch the ground and cause the vehicle to fall.

Fix: Inspect and replace if required

Vehicle count not given · built 24 Jan 2023 to 1 Dec 2023

In certain collisions the cable may be pinched between the body and the collision object and may be damaged. This may result in a short circuit to the power circuit and the battery cable can overheat increasing the risk of a fire and/or injury.

Fix: Install fuse in cable.

Vehicle count not given · built 22 Oct 2018 to 26 May 2020

In certain collisions the cable may be pinched between the body and the collision object and may be damaged. This may result in a short circuit to the power circuit and the battery cable can overheat increasing the risk of a fire and/or injury.

Fix: Install fuse in cable.

Vehicle count not given · built 1 Jun 2020 to 1 Jul 2022

The positions of the conveyor bar and the seat were not properly managed causing interference between the conveyer bar and the headrest. As a result the headrest may bend forward and it may not be possible to protect occupants as intended which may lead to risk of injury.�

Fix: Inspect replace seat and head rest if required

653 vehicles · built 6 Apr 2023 to 11 Sep 2023

The oil core plug(s) situated in the right-hand side crankcase cover may come out.

Fix: Install a new and correctly manufactured right-hand side crankcase cover.

117 vehicles · built 19 Feb 2022 to 2 Jan 2023

Abnormal data may cause engine stall or clutch disengagement whilst driving.

Fix: Apply software update to the Fuel injection ECU of all affected vehicles.

3,343 vehicles · built 4 Dec 2020 to 27 Apr 2022

The front wide camera may not start up in the correct way after the vehicle is started.

Fix: Change the software in the Front Wide Camera.

15,464 vehicles · built 29 Jan 2020 to 29 Jan 2021

The front wide camera may not start up in the correct way after the vehicle is started.

Fix: Change the software in the Front Wide Camera.

15,464 vehicles · built 29 Jan 2020 to 29 Jan 2021

The heat insulation of the resin hose for the oil cooler outlet pipe is insufficient.

Fix: The oil cooler outlet pipe will be replaced with a new part. A heat guard will also be fitted to prevent heat from the exhaust damaging the oil cooler outlet pipe.

434 vehicles · built 9 Dec 2019 to 25 Oct 2021

In the cooling system of the engine the radiator cap may have insufficient sealant performance due to small overlap allowance with the filler neck.

Fix: Inspect the motorcycle and replace the radiator cap with a counter measured part.

133 vehicles · built 14 Apr 2021 to 28 Jul 2021

In the cooling system of the engine the radiator cap may have insufficient sealant performance due to small overlap allowance with the filler neck.

Fix: Inspect the motorcycle and replace the radiator cap with a counter measured part.

133 vehicles · built 15 Apr 2021 to 24 Aug 2021

The engine speed may decrease momentarily when quickly opening the throttle from the fully closed position to a slightly opened position.

Fix: Update engine ECU software.

726 vehicles · built 29 Sep 2020 to 14 Sep 2021

The engine speed may decrease momentarily when quickly opening the throttle from the fully closed position to a slightly opened position.

Fix: Update engine ECU software.

726 vehicles · built 23 Jan 2020 to 6 Sep 2021

The engine speed may decrease momentarily when quickly opening the throttle from the fully closed position to a slightly opened position.

Fix: Update engine ECU software.

726 vehicles · built 23 Dec 2020 to 14 Sep 2021

When the pillion step is assembled and the wiring harness is not correctly positioned the harness may be pinched between the pillion step and the frame body or between the luggage box and the frame body.

Fix: All potentially affected vehicles will be inspected to confirm any wiring harness damage. Vehicles identified with a damaged wiring harness will receive a new replacement harness. Addition of a band will be applied to prevent reoccurrence.

279 vehicles · built 23 Oct 2020 to 26 Mar 2021

When the pillion step is assembled and the wiring harness is not correctly positioned the harness may be pinched between the pillion step and the frame body or between the luggage box and the frame body.

Fix: All potentially affected vehicles will be inspected to confirm any wiring harness damage. Vehicles identified with a damaged wiring harness will receive a new replacement harness. Addition of a band will be applied to prevent reoccurrence.

279 vehicles · built 29 Sep 2020 to 5 Aug 2021

Within the ABS (Antilock Braking System) modulator excessive grease may have been applied to an O-ring.

Fix: All affected units will have the lot number of the ABS modulator checked and if found to be within the defective lot number range the ABS modulator will be replaced.

738 vehicles · built 17 Jun 2019 to 22 Jan 2020

Within the ABS (Antilock Braking System) modulator excessive grease may have been applied to an O-ring.

Fix: All affected units will have the lot number of the ABS modulator checked and if found to be within the defective lot number range the ABS modulator will be replaced.

738 vehicles · built 17 Jun 2019 to 22 Jan 2020

Within the ABS (Antilock Braking System) modulator excessive grease may have been applied to an O-ring.

Fix: All affected units will have the lot number of the ABS modulator checked and if found to be within the defective lot number range the ABS modulator will be replaced.

738 vehicles · built 17 Jun 2019 to 22 Jan 2020

The left cushion connecting plate may be installed with the inside and outside surfaces reversed.

Fix: The motorcycle will be inspected and if the connecting plate is incorrectly installed the connecting plate will be replaced.

307 vehicles · built 9 Dec 2019 to 3 Jun 2020

The left cushion connecting plate may be installed with the inside and outside surfaces reversed.

Fix: The motorcycle will be inspected and if the connecting plate is incorrectly installed the connecting plate will be replaced.

307 vehicles · built 9 Dec 2019 to 3 Jun 2020

The seatbelt reminder is not displayed.

Fix: Carry out a software update.

785 vehicles · built 6 Aug 2019 to 4 Nov 2020

Excessive grease was applied to the O-ring of the reservoir piston in the ABS modulator.

Fix: Check and if within the defective lot number range the ABS modulator will be replaced.

716 vehicles · built 11 Jul 2019 to 1 Nov 2019

Power window switch can accumulate water causing overheat and possible fire.

Fix: Replace power window master switch with one designed to prevent water accumulation

77,836 vehicles · built 7 Nov 2001 to 6 Oct 2006

Zinc oxide contamination of the fuel tank following production.

Fix: Cleaning the inside of the fuel tank and replace the fuel pump suction filter high pressure filter and fuel pump chamber.

2,457 vehicles · built 29 Nov 2017 to 19 Oct 2020

Zinc oxide contamination of the fuel tank following production.

Fix: Cleaning the inside of the fuel tank and replace the fuel pump suction filter high pressure filter and fuel pump chamber.

2,457 vehicles · built 29 Nov 2017 to 19 Oct 2020

Some motorcycle pannier installation has not been fully carried out in accordance with the fitting instructions.

Fix: Apply a picture label to both pannier cases and dealers to explain the correct installation.

2,655 vehicles · built 29 Nov 2017 to 27 Jun 2019

Some motorcycle pannier installation has not been fully carried out in accordance with the fitting instructions.

Fix: Apply a picture label to both pannier cases and dealers to explain the correct installation.

2,655 vehicles · built 29 Nov 2017 to 27 Jun 2019

Possible inappropriate tightening torque settings on the gear change pivot bolt.

Fix: Replace the gear change bolt with a new bolt and apply locking agent.

254 vehicles · built 13 Jan 2020 to 3 Jun 2020

Possible inappropriate tightening torque settings on the gear change pivot bolt.

Fix: Replace the gear change bolt with a new bolt and apply locking agent.

254 vehicles · built 17 Dec 2019 to 2 Aug 2020

The absorption of moisture into the driver�s airbag propellant could lead to slow deployment or inflator rupture.

Fix: Replace the airbag inflator or the airbag assembly. Honda is still preparing for the development and production of the remedy parts.

42,435 vehicles

The absorption of moisture into the driver�s airbag propellant could lead to slow deployment or inflator rupture.

Fix: Replace the airbag inflator or the airbag assembly. Honda is still preparing for the development and production of the remedy parts.

42,435 vehicles

The absorption of moisture into the driver�s airbag propellant could lead to slow deployment or inflator rupture.

Fix: Replace the airbag inflator or the airbag assembly. Honda is still preparing for the development and production of the remedy parts.

42,435 vehicles

The absorption of moisture into the driver�s airbag propellant could lead to slow deployment or inflator rupture.

Fix: Replace the airbag inflator or the airbag assembly. Honda is still preparing for the development and production of the remedy parts.

42,435 vehicles

The absorption of moisture into the driver�s airbag propellant could lead to slow deployment or inflator rupture.

Fix: Replace the airbag inflator or the airbag assembly. Honda is still preparing for the development and production of the remedy parts.

42,435 vehicles

The absorption of moisture into the driver�s airbag propellant could lead to slow deployment or inflator rupture.

Fix: Replace the airbag inflator or the airbag assembly. Honda is still preparing for the development and production of the remedy parts.

42,435 vehicles

The absorption of moisture into the driver�s airbag propellant could lead to slow deployment or inflator rupture.

Fix: Replace the airbag inflator or the airbag assembly. Honda is still preparing for the development and production of the remedy parts.

42,435 vehicles

The absorption of moisture into the driver�s airbag propellant could lead to slow deployment or inflator rupture.

Fix: Replace the airbag inflator or the airbag assembly. Honda is still preparing for the development and production of the remedy parts.

42,435 vehicles

The absorption of moisture into the driver�s airbag propellant could lead to slow deployment or inflator rupture.

Fix: Replace the airbag inflator or the airbag assembly. Honda is still preparing for the development and production of the remedy parts.

42,435 vehicles

On affected vehicles the oil pan bolt may become loose and in worst case fall out

Fix: Carry out a torque check and make the necessary repair

139 vehicles · built 1 Jun 2020 to 16 Jul 2020

On affected vehicles the oil pan bolt may become loose and in worst case fall out

Fix: Carry out a torque check and make the necessary repair

139 vehicles · built 1 Jun 2020 to 16 Jul 2020

Affected vehicles may be equipped with a fuel pump module manufactured with low density impellers.

Fix: The affected fuel pumps will be replaced.

8,848 vehicles · built 9 Nov 2017 to 24 Apr 2018

Affected vehicles may be equipped with a fuel pump module manufactured with low density impellers.

Fix: The affected fuel pumps will be replaced.

5,814 vehicles · built 26 Sep 2017 to 6 Aug 2018

Affected vehicles may be equipped with a fuel pump module manufactured with low density impellers.

Fix: The affected fuel pumps will be replaced.

17 vehicles · built 14 Jul 2017 to 28 May 2018

Affected vehicles may be equipped with a fuel pump module manufactured with low density impellers.

Fix: The affected fuel pumps will be replaced.

40,895 vehicles · built 14 Jul 2017 to 3 Sep 2019

Affected vehicles may be equipped with a fuel pump module manufactured with low density impellers.

Fix: The affected fuel pumps will be replaced.

21,313 vehicles · built 18 Sep 2017 to 17 Mar 2020

The webbing sensor in the rear centre seat belt assembly could become inoperative.

Fix: Check and if the seat belt is within the affected range the seat belt will be replaced.

1,036 vehicles · built 28 Aug 2019 to 25 Sep 2019

The webbing sensor in the rear centre seat belt assembly could become inoperative.

Fix: Check and if the seat belt is within the affected range the seat belt will be replaced.

1,036 vehicles · built 28 Aug 2019 to 25 Sep 2019

The strength of the engine crankshaft connecting rod may be insufficient.

Fix: Check the material number and where necessary a new replacement engine will be fitted.

29 vehicles · built 20 Dec 2019 to 10 Mar 2020

The regulatory requirement for emissions levels are not met.

Fix: Update the software in the Engine Control Unit to improve the performance of the emissions control system

50,823 vehicles · built 2 Feb 2015 to 23 May 2018

The regulatory requirement for emissions levels are not met.

Fix: Update the software in the Engine Control Unit to improve the performance of the emissions control system

50,823 vehicles · built 2 Feb 2015 to 23 May 2018

The regulatory requirement for emissions levels are not met.

Fix: Update the software in the Engine Control Unit to improve the performance of the emissions control system

50,823 vehicles · built 2 Feb 2015 to 23 May 2018

The strength of the rear carrier is insufficient to accommodate its maximum payload.

Fix: Remove the rear carrier.

1,674 vehicles · built 5 Apr 2018 to 17 Sep 2019

The horn stay may break whilst riding and as a result the horn will become detached

Fix: Replace the horn assembly.

217 vehicles · built 19 Jun 2018 to 18 Apr 2019

Driver air bag may not deploy correctly.

Fix: The inflator inside the drivers airbag module is to be replaced.

43 vehicles · built 17 Dec 2003 to 9 Nov 2011

Passenger air bag may not deploy correctly.

Fix: The inflator inside the passenger�s airbag module is to be replaced.

122,397 vehicles · built 17 Nov 2000 to 16 Dec 2014

Passenger air bag may not deploy correctly.

Fix: The inflator inside the passenger�s airbag module is to be replaced.

122,397 vehicles · built 17 Nov 2000 to 16 Dec 2014

Passenger air bag may not deploy correctly.

Fix: The inflator inside the passenger�s airbag module is to be replaced.

122,397 vehicles · built 17 Nov 2000 to 16 Dec 2014

Driver air bag may not deploy correctly.

Fix: The inflator inside the drivers airbag module is to be replaced.

8 vehicles · built 26 Jun 2007 to 21 May 2014

Passenger air bag may not deploy correctly.

Fix: The inflator inside the passenger�s airbag module is to be replaced.

122,397 vehicles · built 17 Nov 2000 to 16 Dec 2014

Passenger air bag may not deploy correctly.

Fix: The inflator inside the passenger�s airbag module is to be replaced.

3 vehicles · built 12 Sep 2008 to 13 Mar 2012

Driver air bag may not deploy correctly.

Fix: The inflator inside the drivers airbag module is to be replaced.

8 vehicles · built 26 Jun 2007 to 21 May 2014

Passenger air bag may not deploy correctly.

Fix: The inflator inside the passenger�s airbag module is to be replaced.

122,397 vehicles · built 17 Nov 2000 to 16 Dec 2014

Driver air bag may not deploy correctly.

Fix: The inflator inside the drivers airbag module is to be replaced.

8 vehicles · built 26 Jun 2007 to 21 May 2014

Driver air bag may not deploy correctly.

Fix: The inflator inside the drivers airbag module is to be replaced.

43 vehicles · built 17 Dec 2003 to 9 Nov 2011

Passenger air bag may not deploy correctly.

Fix: The inflator inside the passenger�s airbag module is to be replaced.

122,397 vehicles · built 17 Nov 2000 to 16 Dec 2014

Passenger air bag may not deploy correctly.

Fix: The inflator inside the passenger�s airbag module is to be replaced.

122,397 vehicles · built 17 Nov 2000 to 16 Dec 2014

Passenger air bag may not deploy correctly.

Fix: The inflator inside the passenger�s airbag module is to be replaced.

122,397 vehicles · built 17 Nov 2000 to 16 Dec 2014

Driver air bag may not deploy correctly.

Fix: The inflator inside the drivers airbag module is to be replaced.

43 vehicles · built 17 Dec 2003 to 9 Nov 2011

Transmission main shaft circlip could be loose.

Fix: Affected units will be inspected and repaired with counter-rneasure parts.

338 vehicles · built 1 Jun 2018 to 11 Dec 2018

Transmission main shaft circlip could be loose.

Fix: Affected units will be inspected and repaired with counter-rneasure parts.

338 vehicles · built 1 Aug 2018 to 11 Dec 2018

Exhaust Catalyser coating missing

Fix: Affected units will be inspected and the exhaust pipe replaced with a new part.

4 vehicles · built 24 Oct 2018 to 25 Oct 2018

Exhaust Catalyser coating missing

Fix: Affected units will be inspected and the exhaust pipe replaced with a new part.

4 vehicles · built 24 Oct 2018 to 25 Oct 2018

Driver air bag may not ignite correctly.

Fix: Replace the drivers air bag assembly.

9 vehicles · built 10 Jul 2000 to 25 Jul 2007

Driver air bag may not ignite correctly.

Fix: Replace the drivers air bag assembly.

9 vehicles · built 10 Jul 2000 to 25 Jul 2007

Driver air bag may not ignite correctly.

Fix: Replace the drivers air bag assembly.

9 vehicles · built 10 Jul 2000 to 25 Jul 2007

Turn signal hazard signal and high beam may not operate as designed.

Fix: Replace the LED Control Unit (LCU) with countermeasure part.

4,300 vehicles · built 25 Mar 2014 to 3 Mar 2016

Passenger airbag inflators may not operate as intended.

Fix: Replacement of Airbag Assembly on affected vehicles.

119,827 vehicles · built 4 Feb 2010 to 20 May 2015

Passenger airbag inflators may not operate as intended.

Fix: Replacement of Airbag Assembly on affected vehicles.

21,494 vehicles · built 4 Feb 2010 to 20 May 2015

Passenger airbag inflators may not operate as intended.

Fix: Replacement of Airbag Assembly on affected vehicles.

119,827 vehicles · built 4 Feb 2010 to 20 May 2015

Passenger airbag inflators may not operate as intended.

Fix: Replacement of Airbag Assembly on affected vehicles.

119,827 vehicles · built 4 Feb 2010 to 20 May 2015

Passenger airbag inflators may not operate as intended.

Fix: Replacement of Airbag Assembly on affected vehicles.

119,827 vehicles · built 4 Feb 2010 to 20 May 2015

Passenger airbag inflators may not operate as intended.

Fix: Replacement of Airbag Assembly on affected vehicles.

119,827 vehicles · built 4 Feb 2010 to 20 May 2015

Failure of Overcurrent Protection Element (PPTC) Inside ECU

Fix: Power supply of transmission shaft sensors will be changed from 12V power supply to a 5 V power supply.

585 vehicles · built 26 Jan 2017 to 29 Dec 2017

Failure of Overcurrent Protection Element (PPTC) Inside ECU

Fix: Power supply of transmission shaft sensors will be changed from 12V power supply to a 5 V power supply.

585 vehicles · built 26 Jan 2017 to 9 Oct 2017

Failure of Overcurrent Protection Element (PPTC) Inside ECU

Fix: Power supply of transmission shaft sensors will be changed from 12V power supply to a 5 V power supply.

585 vehicles · built 13 Oct 2017 to 6 Aug 2018

Failure of Overcurrent Protection Element (PPTC) Inside ECU

Fix: Power supply of transmission shaft sensors will be changed from 12V power supply to a 5 V power supply.

585 vehicles · built 1 Nov 2017 to 4 Oct 2018

Some canister charge tubes are routed improperly and can touch the exhaust pipes.

Fix: All affected units will be inspected and if necessary the canister charge tube will be replaced.

135 vehicles · built 22 Nov 2017 to 20 Jul 2018

The crossover inlet pipe connecting the left and right fuel tanks was insufficiently welded.

Fix: Affected vehicles require replacement of the left and right fuel tanks.

110 vehicles · built 2 Aug 2016 to 21 Feb 2018

The metal screws that secure the printed circuit board to the high mount stop lamp housing may contact the PCB circuitry.

Fix: Affected vehicles require replacement of the high mount stop lamp.

103 vehicles · built 2 Aug 2016 to 25 Jul 2017

Mainstand retaining circlip may break when expanded to fit In worst case the vehicle may fall when placing on the main stand or main stand may detach while riding.

Fix: Circlip and washer will be replaced with a new countermeasure part

5,003 vehicles · built 1 Oct 2015 to 31 Dec 2018

During vehicle assembly the cabin harness was pulled to make the process easier to manage. By pulling the harness a clip was broken or dislodged resulting in the harness not being correctly secured in the front left chassis rail / suspension turret area. In around 10% of affected units the harness makes contact with the transmission mount. The vibration of the transmission can cause the harness to be damaged. If the conductors are exposed this can result in a short circuit and blown fuse. Customer complaints are that the engine does not start and/or the wiper does not work. The engine does not start and/or the windscreen wipers do not work.

Fix: The technician will carry out an inspection of the cabin harness and harness clip to determine the required repair: Replace harness clip if it is damaged/missing; Repair the cabin harness in the case of mild abrasion to the harness outer; Replace the cabin harness in the case of exposed conductors.

5,097 vehicles · built 29 Sep 2014 to 19 Apr 2018

The shape of the clutch outer and heat treatment of judder spring are unsuitable. Because of that if a unit is ridden repeatedly with high engine rpm the temperature of clutch outer will become high decreasing material strength resulting in breakage of the clutch outer. The Clutch Failing could result in the Engine Locking Possibly causing the rider to fall off the bike.

Fix: Clutch outer to be replaced free of charge.

520 vehicles · built 6 Oct 2017 to 4 Apr 2018

The front seat back pad mould (seat back cushion) and side airbag (SAB) are fitted to the seat back frame. The SAB is fitted underneath the pad mould and the pad mould has been designed with a slit that allows the SAB to deploy from underneath the pad mould. Seat back pad moulds that were supplied for after-sales use were not manufactured correctly; the slit process was not completed. When a front seat pad without the slit is assembled to the car it may block SAB deployment and may not satisfy occupant protection performance which is a non-conformance to side impact regulation.

Fix: Registered owners of affected vehicles will receive a notification letter that will ask them to take their vehicles to a dealership or authorised repairer for a free repair. The technician will carry out inspection to verify the condition of the front seat back pad mould and will replace the pad mould and if necessary the seat heater element and seat back cover.

8 vehicles · built 20 Sep 2016 to 13 Sep 2017

The front seat back pad mould (seat back cushion) and side airbag (SAB) are fitted to the seat back frame. The SAB is fitted underneath the pad mould and the pad mould has been designed with a slit that allows the SAB to deploy from underneath the pad mould. Seat back pad moulds that were supplied for after-sales use were not manufactured correctly; the slit process was not completed. When a front seat pad without the slit is assembled to the car it may block SAB deployment and may not satisfy occupant protection performance which is a non-conformance to side impact regulation.

Fix: Registered owners of affected vehicles will receive a notification letter that will ask them to take their vehicles to a dealership or authorised repairer for a free repair. The technician will carry out inspection to verify the condition of the front seat back pad mould and will replace the pad mould and if necessary the seat heater element and seat back cover.

8 vehicles · built 12 Apr 2017 to 31 Jul 2017

In the event that the airbag is activated it may overinflate due to overly aggressive combustion of the propellant. As a result the excessive internal pressure may cause the inflator body to rupture and metal fragments may pass through the cushion material causing severe injury to the rider.

Fix: On affected machines replace the airbag assembly.

460 vehicles · built 23 Sep 2008 to 22 Oct 2015

The propellant used in the air bag inflators may degrade over time due to heat cycles and exposure to moisture. In the event that the airbag is activated it may overinflate due to overly aggressive combustion of the propellant. The excessive internal pressure may cause the inflator body to rupture and metal fragments may pass through the cushion material causing severe injury to the vehicle occupants.

Fix: Recall the vehicles that are likely to be affected and replace the airbag inflator and airbag.

13,272 vehicles · built 4 Nov 2009 to 30 Nov 2010

The propellant used in the air bag inflators may degrade over time due to heat cycles and exposure to moisture. In the event that the airbag is activated it may overinflate due to overly aggressive combustion of the propellant. The excessive internal pressure may cause the inflator body to rupture and metal fragments may pass through the cushion material causing severe injury to the vehicle occupants.

Fix: Recall the vehicles that are likely to be affected and replace the airbag inflator and airbag.

13,272 vehicles · built 27 Nov 2008 to 27 Nov 2008

The propellant used in certain air bag inflators may degrade over time due to heat cycles and exposure to moisture. In the event that the airbag is activated it may overinflate due to overly aggressive combustion of the propellant. The excessive internal pressure may cause the inflator body to rupture and metal fragments may pass through the cushion material possibly causing severe injury to the vehicle occupants.

Fix: Recall the vehicles that are likely to be affected and replace the airbag inflator unit.

20,298 vehicles · built 2 Dec 2009 to 21 May 2010

The propellant used in certain air bag inflators may degrade over time due to heat cycles and exposure to moisture. In the event that the airbag is activated it may overinflate due to overly aggressive combustion of the propellant. The excessive internal pressure may cause the inflator body to rupture and metal fragments may pass through the cushion material possibly causing severe injury to the vehicle occupants.

Fix: Recall the vehicles that are likely to be affected and replace the airbag inflator unit.

20,298 vehicles · built 3 Aug 2009 to 7 Nov 2009

The propellant used in certain air bag inflators may degrade over time due to heat cycles and exposure to moisture. In the event that the airbag is activated it may overinflate due to overly aggressive combustion of the propellant. The excessive internal pressure may cause the inflator body to rupture and metal fragments may pass through the cushion material possibly causing severe injury to the vehicle occupants.

Fix: Recall the vehicles that are likely to be affected and replace the airbag inflator unit.

20,298 vehicles · built 8 Apr 2009 to 26 Jan 2010

The propellant used in the air bag inflators may degrade over time due to heat cycles and exposure to moisture. In the event that the airbag is activated it may overinflate due to overly aggressive combustion of the propellant. The excessive internal pressure may cause the inflator body to rupture and metal fragments may pass through the cushion material causing severe injury to the vehicle occupants.

Fix: Recall the vehicles that are likely to be affected and replace the airbag inflator and airbag.

13,272 vehicles · built 9 Sep 2009 to 28 Jul 2010

The propellant used in certain air bag inflators may degrade over time due to heat cycles and exposure to moisture. In the event that the airbag is activated it may overinflate due to overly aggressive combustion of the propellant. The excessive internal pressure may cause the inflator body to rupture and metal fragments may pass through the cushion material possibly causing severe injury to the vehicle occupants.

Fix: Recall the vehicles that are likely to be affected and replace the airbag inflator unit.

20,298 vehicles · built 8 Jan 2009 to 9 Jun 2010

The propellant used in the air bag inflators may degrade over time due to heat cycles and exposure to moisture. In the event that the airbag is activated it may overinflate due to overly aggressive combustion of the propellant. The excessive internal pressure may cause the inflator body to rupture and metal fragments may pass through the cushion material causing severe injury to the vehicle occupants.

Fix: Recall the vehicles that are likely to be affected and replace the airbag inflator and airbag.

13,272 vehicles · built 12 Nov 2009 to 29 Nov 2010

The propellant used in certain air bag inflators may degrade over time due to heat cycles and exposure to moisture. In the event that the airbag is activated it may overinflate due to overly aggressive combustion of the propellant. The excessive internal pressure may cause the inflator body to rupture and metal fragments may pass through the cushion material possibly causing severe injury to the vehicle occupants.

Fix: Recall the vehicles that are likely to be affected and replace the airbag inflator unit.

20,298 vehicles · built 1 Dec 2009 to 28 May 2010

The propellant used in certain air bag inflators may degrade over time due to heat cycles and exposure to moisture. In the event that the airbag is activated it may overinflate due to overly aggressive combustion of the propellant. The excessive internal pressure may cause the inflator body to rupture and metal fragments may pass through the cushion material possibly causing severe injury to the vehicle occupants.

Fix: Recall the vehicles that are likely to be affected and replace the airbag inflator unit.

20,298 vehicles · built 17 Apr 2009 to 29 Jan 2010

The propellant used in certain air bag inflators may degrade over time due to heat cycles and exposure to moisture. In the event that the airbag is activated it may overinflate due to overly aggressive combustion of the propellant. The excessive internal pressure may cause the inflator body to rupture and metal fragments may pass through the cushion material possibly causing severe injury to the vehicle occupants.

Fix: Recall the vehicles that are likely to be affected and replace the airbag inflator unit.

20,298 vehicles · built 24 Jul 2009 to 27 Jan 2010

The propellant used in certain air bag inflators may degrade over time due to heat cycles and exposure to moisture. In the event that the airbag is activated it may overinflate due to overly aggressive combustion of the propellant. The excessive internal pressure may cause the inflator body to rupture and metal fragments may pass through the cushion material possibly causing severe injury to the vehicle occupants.

Fix: Recall the vehicles that are likely to be affected and replace the airbag inflator unit.

20,298 vehicles · built 10 Apr 2009 to 7 Nov 2009

The propellant used in certain air bag inflators may degrade over time due to heat cycles and exposure to moisture. In the event that the airbag is activated it may overinflate due to overly aggressive combustion of the propellant. The excessive internal pressure may cause the inflator body to rupture and metal fragments may pass through the cushion material possibly causing severe injury to the vehicle occupants.

Fix: Recall the vehicles that are likely to be affected and replace the airbag inflator unit.

20,298 vehicles · built 29 Jul 2009 to 27 Jan 2010

The distance between the packing holder and the filler of the fuel tank cap is unsuitable. If the tank cap packing becomes swollen and climbs over the filler sealing failure occurs. When the fuel level is high in that condition if rapid acceleration and deceleration are repeated the fuel level will fluctuate making fuel leak from the gap between the filler mouth and the fuel tank cap packing. The leaked fuel will then be discharged onto the road surface via the drain tube. The fact that fuel leakage may occur under these conditions may constitute a violation of regulations. In addition to this if water from washing the unit enters inside the fuel tank from the sealing area the engine may malfunction. In the worst case the bottom of the fuel tank may corrode and if it is continued to be used in that state corrosion would progress and fuel may leak from the tank.

Fix: Fuel tank caps for all the vehicles are to be replaced with modified parts. At the same time Honda will inspect how well the caps are sealed and if water is inside the tanks. If water is found in tanks Honda will replace fuel tanks fuel pumps and injectors for steel fuel tanks and fuel pumps and injectors for titanium fuel tanks. Titanium fuel tanks do not get rusty and do not have to be replaced.

809 vehicles · built 1 Jan 2017 to 29 Sep 2017

The countershaft 5th gear dogs used for engaging 3rd gear are broken. Although the material strength of the gear has been increased the fatigue strength was decreased due to the removal of shot peening treatment to the root of the dogs of countershaft 5th gear used for engaging 3rd gear. This led to breakage starting from the root of the dogs.

Fix: Affected machines will be recalled to be disassembled and reassembled using the latest countermeasure replacement.

727 vehicles · built 11 Mar 2014 to 1 Sep 2016

The propellant used in the subject air bag inflators may degrade over time due to heat cycles and exposure to moisture. In the event that the airbag is activated it may overinflate due to overly aggressive combustion of the propellant. The excessive internal pressure may cause the inflator body to rupture and metal fragments may pass through the cushion material causing severe injury to the rider and / or in worst cases a fatality.

Fix: Recall the machines that are likely to be affected and replace the airbag.

120 vehicles · built 12 Jun 2008 to 3 Dec 2008

Abnormal deployment pressure may lead to rupture of the passenger's air bag inflator case. In the event of an inflator rupture metal fragments could be propelled into the passenger compartment

Fix: On affected vehicles replace the inflator inside the passenger's air bag module.

22,805 vehicles · built 4 Jul 2008 to 4 Jan 2010

Abnormal deployment pressure may lead to rupture of the passenger's air bag inflator case. In the event of an inflator rupture metal fragments could be propelled into the passenger compartment

Fix: On affected vehicles replace the inflator inside the passenger's air bag module.

22,805 vehicles · built 4 Jul 2008 to 4 Jan 2010

Abnormal deployment pressure may lead to rupture of the passenger's air bag inflator case. In the event of an inflator rupture metal fragments could be propelled into the passenger compartment

Fix: On affected vehicles replace the inflator inside the passenger's air bag module.

22,805 vehicles · built 4 Jul 2008 to 4 Jan 2010

Abnormal deployment pressure may lead to rupture of the passenger's air bag inflator case. In the event of an inflator rupture metal fragments could be propelled into the passenger compartment

Fix: On affected vehicles replace the inflator inside the passenger's air bag module.

22,805 vehicles · built 4 Jul 2008 to 4 Jan 2010

Abnormal deployment pressure may lead to rupture of the passenger's air bag inflator case. In the event of an inflator rupture metal fragments could be propelled into the passenger compartment

Fix: On affected vehicles replace the inflator inside the passenger's air bag module.

22,805 vehicles · built 4 Jul 2008 to 4 Jan 2010

Improper machining of the crankpin hole along with sulphur found in the engine oil and traces of coolant which generate hydrogen sulphide can corrode the silver plating of the connecting rod bearing retainer eventually allowing the bearings to turn and causing the engine to stop.

Fix: Recall the machines that are likely to be affected and replace the crankshaft assembly with new countermeasure part.

408 vehicles · built 23 May 2014 to 2 Apr 2016

Due to a manufacturing a check valve in the Vehicle Stability Assist / Anti lock braking modulator not operate correctly.The anti lock braking may not operate correctly resulting in possible wheel lock under anti lock braking operation. In addition the City Brake Active system (CTBA) may not operate as intended.

Fix: On affected vehicles replace Vehicle Stability Assist / Anti lock braking modulator

769 vehicles · built 29 Feb 2016 to 31 Mar 2016

In the event that the airbag is activated excessive internal pressure may cause the inflator body to rupture and metal fragments may pass through the cushion material causing injury to the vehicle occupants and / or in worst cases a fatality.

Fix: On affected vehicles replace the passenger front air bag module.

46,444 vehicles · built 1 Dec 2005 to 31 Dec 2008

In the event that the airbag is activated excessive internal pressure may cause the inflator body to rupture and metal fragments may pass through the cushion material causing injury to the vehicle occupants and / or in worst cases a fatality.

Fix: On affected vehicles replace the passenger front air bag module.

46,444 vehicles · built 1 Dec 2005 to 31 Dec 2008

In the event that the airbag is activated excessive internal pressure may cause the inflator body to rupture and metal fragments may pass through the cushion material causing injury to the rider and / or in worst cases a fatality.

Fix: On affected machines a new air bag module will be installed.

485 vehicles · built 5 May 2006 to 5 Aug 2008

In the event that the airbag is activated excessive internal pressure may cause the inflator body to rupture and metal fragments may pass through the cushion material causing injury to the rider and / or in worst cases a fatality.

Fix: On affected machines a new air bag module will be installed.

485 vehicles · built 1 May 2006 to 5 Aug 2008

In the event that the airbag is activated excessive internal pressure may cause the inflator body to rupture and metal fragments may pass through the cushion material causing injury to the vehicle occupants and / or in worst cases a fatality.

Fix: On affected vehicles replace the passenger front air bag module.

581 vehicles · built 1 Dec 2005 to 31 Dec 2007

A filter in the Vehicle Stability Assist / Anti lock braking modulator may break and foul one of the one-way check valves in the modulator. If the check valve does not operate correctly the vehicle stability control (using brake pressure) will not operate correctly. In some driving conditions the vehicle stability system may not be able to control the vehicle as intended and this may result in a skid or loss of vehicle control. The braking system does not lose function.

Fix: Recall the vehicles that are likely to be affected and replace the VSA modulator.

97 vehicles · built 12 Apr 2016 to 18 Apr 2016

The Rear Carrier (Top Box Mounting Base) of the Genuine Honda Top Box accessory may prevent the Top Box from fully engaging to the Rear Carrier. As a result it may inadvertently detach during use and become a hazard for other road users.

Fix: Recall the machines that are likely to be affected and carry out a TEMPORARY repair. Check if the Genuine Honda Top Box is securely installed on the Rear Carrier. The Top Box locking mechanism will be fixed in the closed position with a unique tie band to ensure that the Top Box cannot detach from the Rear Carrier. The tie band should also NOT be removed until the permanent repair has been carried out.

11,630 vehicles · built 1 Dec 2012 to 31 Dec 2015

The Rear Carrier (Top Box Mounting Base) of the Genuine Honda Top Box accessory may prevent the Top Box from fully engaging to the Rear Carrier. As a result it may inadvertently detach during use and become a hazard for other road users.

Fix: Recall the machines that are likely to be affected and carry out a TEMPORARY repair. Check if the Genuine Honda Top Box is securely installed on the Rear Carrier. The Top Box locking mechanism will be fixed in the closed position with a unique tie band to ensure that the Top Box cannot detach from the Rear Carrier. The tie band should also NOT be removed until the permanent repair has been carried out.

11,630 vehicles · built 1 Apr 2012 to 31 Dec 2015

The engine may be difficult to start and / or the engine may stall without warning from fuel starvation and will be impossible to restart. When fuel is present in the fuel pump it causes the surface of the resin inlet cover to deform and swell into a convex shape. The clearance between the inlet cover and the fuel pump's impeller reduces and the two components interfere with each other. As a result the impeller locks and stops fuel flow to the engine.

Fix: Recall the machines that are likely to be affected and replace the affected fuel pump with a counter measure fuel pump.

7,446 vehicles

The engine may be difficult to start and / or the engine may stall without warning from fuel starvation and will be impossible to restart. When fuel is present in the fuel pump it causes the surface of the resin inlet cover to deform and swell into a convex shape. The clearance between the inlet cover and the fuel pump's impeller reduces and the two components interfere with each other. As a result the impeller locks and stops fuel flow to the engine.

Fix: Recall the machines that are likely to be affected and replace the affected fuel pump with a counter measure fuel pump.

7,446 vehicles · built 10 Jul 2012 to 31 Jan 2015

The engine may be difficult to start and / or the engine may stall without warning from fuel starvation and will be impossible to restart. When fuel is present in the fuel pump it causes the surface of the resin inlet cover to deform and swell into a convex shape. The clearance between the inlet cover and the fuel pump's impeller reduces and the two components interfere with each other. As a result the impeller locks and stops fuel flow to the engine.

Fix: Recall the machines that are likely to be affected and replace the affected fuel pump with a counter measure fuel pump.

7,446 vehicles

The engine may be difficult to start and / or the engine may stall without warning from fuel starvation and will be impossible to restart. When fuel is present in the fuel pump it causes the surface of the resin inlet cover to deform and swell into a convex shape. The clearance between the inlet cover and the fuel pump's impeller reduces and the two components interfere with each other. As a result the impeller locks and stops fuel flow to the engine.

Fix: Recall the machines that are likely to be affected and replace the affected fuel pump with a counter measure fuel pump.

7,446 vehicles

Abnormal deployment pressure may lead to rupture of the driver's air bag inflator case. In the event of an inflator rupture metal fragments could be propelled into the passenger compartment.

Fix: On affected vehicles replace the inflator inside the driver's air bag module.

252,174 vehicles · built 2 Mar 2004 to 20 May 2015

Abnormal deployment pressure may lead to rupture of the driver's air bag inflator case. In the event of an inflator rupture metal fragments could be propelled into the passenger compartment.

Fix: On affected vehicles replace the inflator inside the driver's air bag module.

252,174 vehicles · built 2 Mar 2004 to 20 May 2015

Abnormal deployment pressure may lead to rupture of the driver's air bag inflator case. In the event of an inflator rupture metal fragments could be propelled into the passenger compartment.

Fix: On affected vehicles replace the inflator inside the driver's air bag module.

252,174 vehicles · built 2 Mar 2004 to 20 May 2015

Abnormal deployment pressure may lead to rupture of the driver's air bag inflator case. In the event of an inflator rupture metal fragments could be propelled into the passenger compartment.

Fix: On affected vehicles replace the inflator inside the driver's air bag module.

252,174 vehicles · built 2 Mar 2004 to 20 May 2015

Abnormal deployment pressure may lead to rupture of the driver's air bag inflator case. In the event of an inflator rupture metal fragments could be propelled into the passenger compartment.

Fix: On affected vehicles replace the inflator inside the driver's air bag module.

252,174 vehicles · built 2 Mar 2004 to 20 May 2015

The rear brake pipe joint may not have been sufficiently tightened when the machine was manufactured. Continuous use of the rear brake and vibration from riding may cause the brake pipe joint to leak brake fluid. Consequently when the rear brake lever is applied poor/no brake operation will result and in the worst case scenario a crash may occur.

Fix: Recall the machines that are likely to be affected and for all affected units the tightening torque of the pipe joint bolt will be checked if it passes inspection then fluid level will be topped up only if it fails then the bolt will be re-torqued and the brake system will be bled.

352 vehicles · built 11 Jan 2013 to 7 Oct 2013

Abnormal deployment pressure may lead to rupture of the driver's air bag inflator case. In the event of an inflator rupture metal fragments could be propelled into the passenger compartment

Fix: On affected vehicles replace the inflator inside the driver's air bag module.

913 vehicles · built 6 Jan 2012 to 28 Nov 2013

The 23 pin coupler between the main wire harness and the engine sub-harness may have had a seal compromised during assembly. This can allow water to corrode the connections and cause spurious signals to the Electronic Control Unit which can lead to enriched fuel supply and in the worst case the engine may stall.

Fix: Recall the machines that are likely to be affected and replace the main wiring harness and the engine sub-harness with new countermeasure parts.

389 vehicles · built 9 Mar 2015 to 15 May 2015

The drive shaft universal joint bearing may fail because it has not have been manufactured to specification which can lead to drive force being lost and in worst case scenario if the universal joint breaks it may interfere with the swing arm and cause the rear wheel to lock-up. This may result in a reduction in stability control and increase the risk of a crash.

Fix: Recall the machines that are likely to be affected and replace the drive shaft.

3,624 vehicles · built 2 Mar 2010 to 2 Sep 2015

The drive shaft universal joint bearing may fail because it has not have been manufactured to specification which can lead to drive force being lost and in worst case scenario if the universal joint breaks it may interfere with the swing arm and cause the rear wheel to lock-up. This may result in a reduction in stability control and increase the risk of a crash.

Fix: Recall the machines that are likely to be affected and replace the drive shaft.

3,624 vehicles · built 2 Mar 2010 to 2 Sep 2015

It is possible that the bank angle sensor wire may break. If this occurs the engine may cut out and possibly not restart.

Fix: Recall the machines that are likely to be affected and replace the bank angle sensor add a bank angle sensor rubber add clip joint on sensor harness and change the location of the joint clip.

541 vehicles · built 16 Apr 2009 to 29 Nov 2015

The check valve orifice in the brake system may block with deposits resulting in rear brake drag. The unexpected braking/dragging increases the risk of a crash and continued riding may generate sufficient heat to cause fire.

Fix: Recall the machines that are likely to be affected and drain the complete brake system. Replace the secondary master cylinder and rear brake master cylinder. Flush the brake system and then refill and bleed.

2,314 vehicles · built 13 Jun 2000 to 14 Sep 2015

Due to abnormal pressure the driver's air bag inflator case may rupture during deployment. In the event of an inflator rupture metal fragments could be propelled into the passenger compartment potentially causing injury to a vehicle occupant.

Fix: On affected vehicles replace the inflator inside the drivers airbag module.

52,991 vehicles · built 2 Jan 2007 to 28 Dec 2011

Due to abnormal pressure the driver's air bag inflator case may rupture during deployment. In the event of an inflator rupture metal fragments could be propelled into the passenger compartment potentially causing injury to a vehicle occupant.

Fix: On affected vehicles replace the inflator inside the drivers airbag module.

52,991 vehicles · built 2 Jan 2007 to 28 Dec 2011

During assembly of the starter relay switch sealant may have been applied incorrectly which could increase resistance across the main fuse. This may cause non starting stalling or in extreme instances a risk of fire.

Fix: On affected machines check the starter magnetic switch and loom connection. Replace starter magnetic switch and/or loom as necessary.

10,577 vehicles

The fuel level gauge arm holder at the fuel pump may swell during hot weather riding conditions and may become weakened. Under the riding condition of deceleration and immediate acceleration the fuel wave created inside the fuel tank causes higher load on the float arm and it could become detached from its holder. If the fuel float arm becomes detached it could result in fuel indicator error abnormal noise from fuel tank or in worst case engine stall should the arm contact the fuel pump terminals.

Fix: Recall the machines that are likely to be affected and replace complete fuel pump /float arm unit.

2,867 vehicles · built 17 Dec 2012 to 27 May 2015

The fuel level gauge arm holder at the fuel pump may swell during hot weather riding conditions and may become weakened. Under the riding condition of deceleration and immediate acceleration the fuel wave created inside the fuel tank causes higher load on the float arm and it could become detached from its holder. If the fuel float arm becomes detached it could result in fuel indicator error abnormal noise from fuel tank or in worst case engine stall should the arm contact the fuel pump terminals.

Fix: Recall the machines that are likely to be affected and replace complete fuel pump /float arm unit.

2,867 vehicles · built 17 Dec 2012 to 27 May 2015

A possible issue with the software in the Collision Mitigation Brake System (CMBS) can under certain rare driving circumstances cause the incorrect or misdetection of objects or obstacles in front of the vehicle that do not actually pose a collision potential. This can cause the inapropriate application of the brake system even if the object is not present or even moving away from the vehicle and does not pose a rish of a collision. However the sudden application of the brakes may lead to a collision with following vehicles and result in possible injury to the vehicle occupants

Fix: Recall all affected vehicles to have the CMBS software replaced with a new version.

446 vehicles · built 2 Sep 2014 to 29 Sep 2014

A possible issue with the software in the Collision Mitigation Brake System (CMBS) can under certain rare driving circumstances cause the incorrect or misdetection of objects or obstacles in front of the vehicle that do not actually pose a collision potential. This can cause the inapropriate application of the brake system even if the object is not present or even moving away from the vehicle and does not pose a rish of a collision. However the sudden application of the brakes may lead to a collision with following vehicles and result in possible injury to the vehicle occupants

Fix: Recall all affected vehicles to have the CMBS software replaced with a new version.

446 vehicles · built 30 Aug 2012 to 15 Oct 2014

Abnormal deployment pressure may lead to rupture of the inflator case. In the event of an inflator rupture metal fragments could be propelled upward toward the windshield or downward toward the front passenger�s foot well potentially causing injury to a vehicle occupant.

Fix: On affected vehicles replace the inflator inside the front passenger�s airbag module with a new one.

242,653 vehicles · built 25 Dec 2003 to 29 Dec 2008

Abnormal deployment pressure may lead to rupture of the inflator case. In the event of an inflator rupture metal fragments could be propelled upward toward the windshield or downward toward the front passenger�s foot well potentially causing injury to a vehicle occupant.

Fix: On affected vehicles replace the inflator inside the front passenger�s airbag module with a new one.

242,653 vehicles · built 25 Dec 2003 to 29 Dec 2008

Abnormal deployment pressure may lead to rupture of the inflator case. In the event of an inflator rupture metal fragments could be propelled upward toward the windshield or downward toward the front passenger�s foot well potentially causing injury to a vehicle occupant.

Fix: On affected vehicles replace the inflator inside the front passenger�s airbag module with a new one.

242,653 vehicles · built 25 Dec 2003 to 29 Dec 2008

Abnormal deployment pressure may lead to rupture of the inflator case. In the event of an inflator rupture metal fragments could be propelled into the passenger compartment potentially causing injury to a vehicle occupant.

Fix: On affected vehicles replace the drivers airbag module.

121,686 vehicles

Abnormal deployment pressure may lead to rupture of the inflator case. In the event of an inflator rupture metal fragments could be propelled upward toward the windshield or downward toward the front passenger�s foot well potentially causing injury to a vehicle occupant.

Fix: On affected vehicles replace the inflator inside the front passenger�s airbag module with a new one.

242,653 vehicles · built 25 Dec 2003 to 29 Dec 2008

Abnormal deployment pressure may lead to rupture of the inflator case. In the event of an inflator rupture metal fragments could be propelled into the passenger compartment potentially causing injury to a vehicle occupant.

Fix: On affected vehicles replace the drivers airbag module.

121,686 vehicles

Abnormal deployment pressure may lead to rupture of the inflator case. In the event of an inflator rupture metal fragments could be propelled upward toward the windshield or downward toward the front passenger�s foot well potentially causing injury to a vehicle occupant.

Fix: On affected vehicles replace the inflator inside the front passenger�s airbag module with a new one.

242,653 vehicles · built 25 Dec 2003 to 29 Dec 2008

Abnormal deployment pressure may lead to rupture of the inflator case. In the event of an inflator rupture metal fragments could be propelled upward toward the windshield or downward toward the front passenger�s foot well potentially causing injury to a vehicle occupant.

Fix: On affected vehicles replace the inflator inside the front passenger�s airbag module with a new one.

242,653 vehicles · built 25 Dec 2003 to 29 Dec 2008

Abnormal deployment pressure may lead to rupture of the inflator case. In the event of an inflator rupture metal fragments could be propelled into the passenger compartment potentially causing injury to a vehicle occupant.

Fix: On affected vehicles replace the drivers airbag module.

121,686 vehicles

The rear shock absorber piston rod nut may come loose. The shock absorber performance may be affected possibly causing a loss of machine control.

Fix: Recall the machines that are likely to be affected and check if the machine is fitted with an affected shock absorber.Any affected shock absorbers will be removed and returned to Ohlins service centre for counter measure repair.

229 vehicles · built 10 Nov 2014 to 13 Mar 2015

The rear shock absorber piston rod nut may come loose. The shock absorber performance may be affected possibly causing a loss of machine control.

Fix: Recall the machines that are likely to be affected and check if the machine is fitted with an affected shock absorber.Any affected shock absorbers will be removed and returned to Ohlins service centre for counter measure repair.

229 vehicles · built 7 Dec 2013 to 2 Oct 2014

The rear shock absorber piston rod nut may come loose. The shock absorber performance may be affected possibly causing a loss of machine control.

Fix: Recall the machines that are likely to be affected and check if the machine is fitted with an affected shock absorber.Any affected shock absorbers will be removed and returned to Ohlins service centre for counter measure repair.

229 vehicles · built 23 Oct 2014 to 13 Mar 2015

The rear shock absorber piston rod nut may come loose. The shock absorber performance may be affected possibly causing a loss of machine control.

Fix: Recall the machines that are likely to be affected and check if the machine is fitted with an affected shock absorber.Any affected shock absorbers will be removed and returned to Ohlins service centre for counter measure repair.

229 vehicles · built 16 Dec 2013 to 22 Aug 2014

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

31,135 vehicles · built 2 Jan 2003 to 27 Dec 2003

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

31,135 vehicles · built 2 Jan 2003 to 27 Dec 2003

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

31,135 vehicles · built 2 Jan 2003 to 27 Dec 2003

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

31,135 vehicles · built 2 Jan 2003 to 27 Dec 2003

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

31,135 vehicles · built 2 Jan 2003 to 27 Dec 2003

The wiring for the indicator harness and front sub harness may fail. This can affect the headlight turn signals speedometer and alarm horn. In the worst case the engine may stall while riding.

Fix: Recall the machines that are likely to be affected and replace the front sub-harness and the indicator switch harness.

443 vehicles · built 20 Mar 2014 to 8 Sep 2014

The wiring for the indicator harness and front sub harness may fail. This can affect the headlight turn signals speedometer and alarm horn. In the worst case the engine may stall while riding.

Fix: Recall the machines that are likely to be affected and replace the front sub-harness and the indicator switch harness.

443 vehicles · built 7 Mar 2014 to 9 Sep 2014

The drivers front airbag inflator could produce excessive internal pressure. If an affected airbag deploys the increased internal pressure may cause the inflator to rupture. In the event of an inflator rupture metal fragments could be propelled into the passenger compartment potentially causing injury to a vehicle occupant.

Fix: Recall the vehicles that are likely to be affected and replace the inflator inside the drivers airbag module with a new one.

12,723 vehicles · built 10 Jun 2003 to 2 Sep 2004

The drivers front airbag inflator could produce excessive internal pressure. If an affected airbag deploys the increased internal pressure may cause the inflator to rupture. In the event of an inflator rupture metal fragments could be propelled into the passenger compartment potentially causing injury to a vehicle occupant.

Fix: Recall the vehicles that are likely to be affected and replace the inflator inside the drivers airbag module with a new one.

12,723 vehicles · built 10 Jun 2003 to 2 Sep 2004

The fuel pump may stop working due to a bracket inside the pump distorting and stopping the impeller from turning. This can lead to the engine cutting out and not restarting.

Fix: Recall the machines that are likely to be affected and replace the fuel pump with a modified unit.

3,168 vehicles · built 26 Jun 2013 to 9 Oct 2014

The fuel pump may stop working due to a bracket inside the pump distorting and stopping the impeller from turning. This can lead to the engine cutting out and not restarting.

Fix: Recall the machines that are likely to be affected and replace the fuel pump with a modified unit.

3,168 vehicles · built 22 Feb 2013 to 17 Oct 2014

The fuel pump may stop working due to a bracket inside the pump distorting and stopping the impeller from turning. This can lead to the engine cutting out and not restarting.

Fix: Recall the machines that are likely to be affected and replace the fuel pump with a modified unit.

3,168 vehicles · built 1 Jul 2013 to 1 Sep 2014

It is possible that the brake disc or discs installed to the front of the vehicle may not be the correct size. If left unchecked it could have a detrimental effect on the vehicle as it may cause deterioration in brake performance.

Fix: Recall the vehicles that are likely to be affected to check which brake discs are fitted and where necessary fit brake discs of the correct size.

2,363 vehicles · built 18 Dec 2012 to 20 Mar 2013

When the engine becomes hot residual torque of the rocker shaft arm sealing bolts can decrease gradually and the sealing bolt can become loose and fall out. This can result in engine oil leaking and the engine stalling.

Fix: Recall the machines that are likely to be affected to replace the rocker shaft sealing bolts and washer on both intake and exhaust side of the engine.

1,732 vehicles · built 29 Oct 2012 to 15 Aug 2013

When the engine becomes hot residual torque of the rocker shaft arm sealing bolts can decrease gradually and the sealing bolt can become loose and fall out. This can result in engine oil leaking and the engine stalling.

Fix: Recall the machines that are likely to be affected to replace the rocker shaft sealing bolts and washer on both intake and exhaust side of the engine.

1,732 vehicles · built 29 Oct 2012 to 15 Aug 2013

Steering shaft received an unexpected bending force during production which may result in the shaft failing.

Fix: Carry inspection and replace steering shaft if found to be damaged.

1,729 vehicles · built 15 Apr 2011 to 31 Aug 2012

The resin bracket inside the fuel pump may deform and reduce the clearance with the impeller causing the fuel pump to fail. If this concern occurs the machine could either fail to start or whilst riding the engine may stall without warning and not restart.

Fix: Recall the machines that are likely to be affected to replace the pump with a modified type that uses a bracket made of aluminium.

943 vehicles · built 7 Jul 2012 to 30 Jul 2013

Water and other liquids may enter the driver's side power window switch and may cause damage switch failure overheating and potentially a fire.

Fix: Recall affected vehicles and replace driver's side power window switch.

171,385 vehicles · built 11 Jul 2001 to 31 Jul 2008

Brake assistance may be reduced or lost due to a manufacturing nonconformance. This could lead to longer stopping distances than the driver would normally expect.

Fix: Recall the vehicles that are likely to be affected to check the servo and where necessary replace the servo unit.

2,042 vehicles · built 18 Jan 2006 to 17 Nov 2006

Brake assistance may be reduced or lost due to a manufacturing nonconformance. This could lead to longer stopping distances than the driver would normally expect.

Fix: Recall the vehicles that are likely to be affected to check the servo and where necessary replace the servo unit.

2,042 vehicles · built 18 Jan 2006 to 17 Nov 2006

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 2 Sep 2002 to 4 Feb 2003

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 28 Feb 2003 to 7 Aug 2003

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 5 Nov 2002 to 27 Aug 2003

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 19 Sep 2000 to 4 Sep 2001

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 20 Nov 2001 to 8 Aug 2002

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 21 Sep 2001 to 20 Dec 2002

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 15 Nov 2001 to 6 Aug 2002

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 4 Sep 2002 to 4 Sep 2003

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 14 Nov 2002 to 14 Apr 2003

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 25 Mar 2003 to 26 Apr 2003

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 25 Oct 2001 to 28 Aug 2002

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 21 Sep 2001 to 27 Dec 2002

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 29 May 2002 to 13 May 2003

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 2 Sep 2002 to 7 May 2003

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 21 Mar 2002 to 14 Jan 2003

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 19 Nov 2001 to 8 Aug 2002

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 18 Mar 2003 to 1 Aug 2003

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 22 Jul 2002 to 13 May 2003

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 25 Dec 2002 to 23 Apr 2003

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 19 Sep 2000 to 19 Sep 2000

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 18 Feb 2003 to 5 Mar 2003

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 22 Oct 2002 to 13 May 2003

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 4 Jun 2002 to 12 May 2003

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 11 Dec 2001 to 1 Nov 2002

The subject vehicles are equipped with front passenger airbag inflators which could have been assembled with improperly manufactured propellant wafers. Improperly manufactured propellant wafers could cause the inflator to rupture and the front passenger airbag to deploy abnormally in a crash. This could result in increased risk of injury to the occupant or in a thermal issue in the interior compartment which may lead to fire.

Fix: Recall the vehicles that are likely to be affected to inspect and where necessary replace the airbag inflator module.

60,365 vehicles · built 21 Aug 2002 to 10 Apr 2003

The left hand front brake pipe may not be fully secure which could lead to the brake pipe chafing on the EGR pipe. If this occurs and remains unseen the damage could result in loss of brake fluid and the attendant loss of braking efficiency.

Fix: Recall the vehicles that are likely to be affected to replace and correctly secure the left hand front brake pipe.

9 vehicles · built 18 Aug 2010 to 18 Sep 2012

The front upper suspension arm mounting may detach from the main frame allowing the wheel to suddenly and unexpectedly turn outwards adversely affecting the riders ability to steer the ATV.

Fix: Recall the vehicles that are likely to be affected and replace the nearside upper suspension arm and if not replaced as per original recall the offside upper suspension arm.

676 vehicles · built 1 Sep 2011 to 20 Jan 2012

It is possible moisture or other fluids may enter the drivers window and contaminate the main power window switch. If this occurs and the switch is damaged it could overheat and cause it to melt and/or smoke. If this situation is not identified it could result in a vehicle fire.

Fix: Recall all affected vehicles and check the switch. If the switch is not damaged a waterproof cover will be fitted. If the switch is damaged it will be replaced and a waterproof cover will be fitted.

77,301 vehicles · built 7 Nov 2001 to 6 Oct 2006

Due to a software issue it could be possible to start the engine when the vehicle is in gear and the clutch is not depressed.

Fix: Recall the vehicles that are likely to be affected to install new software.

244 vehicles · built 27 Oct 2011 to 4 Sep 2012

The drive to the rear wheel may be lost due to chain link plate failure. The failures are due to incorrect heat treatment of the link plates at the supplying factory.

Fix: Recall the machines that are likely to be affected to ascertain the manufacturer of the drive chain. If the chain is produced by a certain manufacturer a new chain will be fitted.

1,496 vehicles · built 25 Sep 2011 to 19 Jul 2012

The drive to the rear wheel may be lost due to chain link plate failure. The failures are due to incorrect heat treatment of the link plates at the supplying factory.

Fix: Recall the machines that are likely to be affected to ascertain the manufacturer of the drive chain. If the chain is produced by a certain manufacturer a new chain will be fitted.

1,496 vehicles · built 25 Sep 2011 to 19 Jul 2012

The drive to the rear wheel may be lost due to chain link plate failure. The failures are due to incorrect heat treatment of the link plates at the supplying factory.

Fix: Recall the machines that are likely to be affected to ascertain the manufacturer of the drive chain. If the chain is produced by a certain manufacturer a new chain will be fitted.

1,496 vehicles · built 25 Sep 2011 to 19 Jul 2012

In rare circumstances the gear indicator may display neutral when the gearbox is in reverse gear. If this happens the vehicle may reverse unexpectedly and cause an incident.

Fix: Recall vehicles likely to be affected to correct the unit software and inspect the reverse shift holder for deformation. Where necessary the reverse shift piece and shift holder will be replaced.

14,310 vehicles

In rare circumstances the gear indicator may display neutral when the gearbox is in reverse gear. If this happens the vehicle may reverse unexpectedly and cause an incident.

Fix: Recall vehicles likely to be affected to correct the unit software and inspect the reverse shift holder for deformation. Where necessary the reverse shift piece and shift holder will be replaced.

14,310 vehicles

Tension from the combination switch wiring harness can cause a small amount of movement when the combination switch is operated. Over time the low beam terminal can become worn leading to poor electrical continuity. Ultimately this may cause the low beam headlights to fail.

Fix: Recall the vehicles that are likely to be affected to replace the low beam terminal harness and where necessary the lighting switch.

41,272 vehicles · built 7 Nov 2001 to 16 Sep 2004

It is possible under certain conditions for the compensator port in the Dual Combined Brake System Secondary Master Cylinder to block. This will allow the rear brake to drag with the attendant increase in temperature which eventually could lead to a fire.

Fix: Recall the machines that are likely to be affected to inspect the free play of the Secondary Master Cylinder using a special tool to ensure there is no blocking of the port and if necessary replace the Secondary Master Cylinder with a modified part.

1,821 vehicles · built 13 Jun 2000 to 23 Jun 2009

It is possible under certain conditions for the compensator port in the Dual Combined Brake System Secondary Master Cylinder to block. This will allow the rear brake to drag with the attendant increase in temperature which eventually could lead to a fire.

Fix: Recall the machines that are likely to be affected to inspect the free play of the Secondary Master Cylinder using a special tool to ensure there is no blocking of the port and if necessary replace the Secondary Master Cylinder with a modified part.

1,821 vehicles · built 10 Feb 2011 to 20 Sep 2011

Due to an incorrect welding process the front right upper suspension arm may detach at the mounting point to the main frame. If this happens the front right wheel may turn outwards unexpectedly thus affecting the driver�s ability to control the machine.

Fix: Recall the affected machine and replace the suspension arm.

1 vehicles · built 17 Nov 2011 to 17 Nov 2011

The front brake lever pivot bolt may corrode and result in the front brake dragging and in the worst case front brake lock.

Fix: Recall the machines that are likely to be affected to replace the front brake lever pivot bolt with a countermeasure part.

576 vehicles

Incorrect positioning of the engine bay wiring harness under the engine mounting bracket could result in damage to the harness leading to a short circuit or in the worst case a fire.

Fix: Inspection of the wiring harness. If damaged harness is to be replaced

13,183 vehicles · built 7 Dec 2006 to 28 Sep 2010

Under certain conditions if the vehicle is stalled it is possible the vehicle could move unexpectedly forward or backwards depending on which gear is selected.

Fix: Recall the vehicles that are likely to be affected to apply new software for the IMA motor Electronic Control Unit.

3,045 vehicles · built 16 Dec 2009 to 23 Jun 2011

The cruise control may fail to disengage due to faults in the engine management controller software. If these faults persist the cruise control function will be inoperative.

Fix: Recall the vehicles that are likely to be affected to replace the water pump pulley bolts with modified bolts.

546 vehicles · built 1 Jul 2008 to 23 Jun 2010

It is possible that the rear brake reservoir hose could be chaffed by the speed sensor guide bolt on the rear swinging arm. This could result in abrasion damage and a subsequent fluid leak. Should this occur air could enter the system and the rear brake function could be lost.

Fix: Recall all affected machines for the replacement of the hose and reservoir.

706 vehicles · built 1 Jan 2009 to 31 Dec 2009

It is possible that the rear brake reservoir hose could be chaffed by the speed sensor guide bolt on the rear swinging arm. This could result in abrasion damage and a subsequent fluid leak. Should this occur air could enter the system and the rear brake function could be lost.

Fix: Recall all affected machines for the replacement of the hose and reservoir.

706 vehicles · built 1 Jan 2008 to 31 Dec 2008

It is possible for the engine to cut out due to the bank angle sensor being affected by the engine vibrations.

Fix: Recall the machines that are likely to be affected to replace the bank angle sensor with a modified part.

303 vehicles · built 11 Sep 2009 to 26 Feb 2011

It is possible for the engine to cut out due to the bank angle sensor being affected by the engine vibrations.

Fix: Recall the machines that are likely to be affected to replace the bank angle sensor with a modified part.

303 vehicles · built 13 Dec 2010 to 28 Feb 2011

It is possible for the engine to cut out due to the bank angle sensor being affected by the engine vibrations.

Fix: Recall the machines that are likely to be affected to replace the bank angle sensor with a modified part.

303 vehicles · built 24 Sep 2009 to 1 Jun 2010

It is possible for the engine to cut out due to the bank angle sensor being affected by the engine vibrations.

Fix: Recall the machines that are likely to be affected to replace the bank angle sensor with a modified part.

303 vehicles · built 13 Oct 2010 to 23 Mar 2011

It is possible for the engine to cut out due to the bank angle sensor being affected by the engine vibrations.

Fix: Recall the machines that are likely to be affected to replace the bank angle sensor with a modified part.

303 vehicles · built 25 Sep 2009 to 30 Aug 2010

Due to an inappropriate software setting of the Engine Control Unit the oil level in the engine may increase due to fuel dilution during the Diesel Particulate Filter (DPF) regeneration. If the oil level increases too much it may prevent the engine from decelerating as intended the engine may continue to run even if the ignition is switched off. This may result in engine failure. The driver will not have any warning of this failure.

Fix: The dealer will rewrite the engine software and replace the engine oil and engine filter.

8,519 vehicles · built 24 Mar 2008 to 20 Jan 2011

Certain roads conditions can produce inputs which can dislodge the top box from the mountings which could result in the top box falling from the machine.

Fix: Recall the vehicles that are likely to be affected to replace the top box base unit and carrier with modified parts.

595 vehicles

Certain roads conditions can produce inputs which can dislodge the top box from the mountings which could result in the top box falling from the machine.

Fix: Recall the vehicles that are likely to be affected to replace the top box base unit and carrier with modified parts.

595 vehicles

Certain roads conditions can produce inputs which can dislodge the top box from the mountings which could result in the top box falling from the machine.

Fix: Recall the vehicles that are likely to be affected to replace the top box base unit and carrier with modified parts.

595 vehicles

Certain roads conditions can produce inputs which can dislodge the top box from the mountings which could result in the top box falling from the machine.

Fix: Recall the vehicles that are likely to be affected to replace the top box base unit and carrier with modified parts.

595 vehicles

It is possible that a diode within the DC converter of the Integrated Motor Assist (IMA) system became damaged during initial testing. Over time the diode could deteriorate and eventually fail causing a short circuit within the IMA system which results in the 100amp fuse blowing. A melted fuse will result in the engine stalling and the engine cannot be restarted. There will not be any noticeable symptoms prior to the engine stalling.

Fix: The dealer will replace the DC converter with a new one.

583 vehicles · built 14 Dec 2005 to 23 Oct 2006

Due to a production process at the seal suppliers cracks may occur in the affected seals and could potentially lead to a diesel fuel leak. If the seal cracks diesel may leak from the pump. The leaking fuel could result in diesel fuel smell also there may be some smoke or in the worst case scenario a fire. There have been no cases reported of cases of fire.

Fix: A recall of the affected vehicles check the manufacturer date and serial number of the high pressure diesel pump and replace the pump if the serial number falls within the affected range.

902 vehicles · built 11 Aug 2010 to 12 Oct 2010

Due to the layout of the lighting switch wiring harness the low beam headlight circuit can be pulled tighter than other wires. After repeated use of the headlight switch the low beam terminal can become worn and poor electrical continuity may result from an accumulation of copper oxide. In some cases the poor continuity the poor continuity or melted terminal ends will cause the wiring harness terminal ends to melt. Poor continuity or melted terminal ends will cause the low beam head lights to become inoperative increasing the risk of accident.

Fix: The dealer will inspect the low beam terminal if the terminal shows signs of melting the lighting switch and low beam terminal harness will be replaced. If the terminal is not melted the low beam terminal harness will be replaced.

136,329 vehicles · built 22 Oct 2001 to 24 Jul 2008

If the brake system undergoes any fluid replacement or bleeding of the system it is possible that the rear seal can become deformed. This can result in a brake fluid leak which will when the fluid reaches a low level illuminate the brake fluid low warning light on the dash. If the driver does not take any notice of the warning it is possible that the brake performance of the vehicle could be affected.

Fix: Recall all affected vehicles and replace the rear seal with an improved one.

563 vehicles · built 23 Dec 2005 to 6 Feb 2007

Electrolyte from the battery could leak onto the plastic fuel pump which can result in a crack forming. The load from the connecting hose which occurs during normal use any crack could expand and lead to a fuel leak.

Fix: Recall he machines that are likely to be affect to fit a new redesigned battery box and where necessary replace the fuel pump.

756 vehicles · built 26 May 2010 to 23 Jul 2010

Electrolyte from the battery could leak onto the plastic fuel pump which can result in a crack forming. The load from the connecting hose which occurs during normal use any crack could expand and lead to a fuel leak.

Fix: Recall he machines that are likely to be affect to fit a new redesigned battery box and where necessary replace the fuel pump.

756 vehicles · built 25 May 2010 to 19 Jul 2010

Electrolyte from the battery could leak onto the plastic fuel pump which can result in a crack forming. The load from the connecting hose which occurs during normal use any crack could expand and lead to a fuel leak.

Fix: Recall he machines that are likely to be affect to fit a new redesigned battery box and where necessary replace the fuel pump.

756 vehicles · built 31 May 2010 to 17 Jul 2010

The combustion rate of the airbag propellant may be too fast causing excessive internal pressure in the inflator during airbag deployment. In an extreme case the inflator casing may rupture leading to a scattering of metal fragments.

Fix: Recall the vehicles that are likely to be affected to replace the front passenger airbag assembly.

132 vehicles · built 30 Nov 2000 to 15 Oct 2001

The combustion rate of the airbag propellant may be too fast causing excessive internal pressure in the inflator during airbag deployment. In an extreme case the inflator casing may rupture leading to a scattering of metal fragments.

Fix: Recall the vehicles that are likely to be affected to replace the front passenger airbag assembly.

132 vehicles · built 30 Nov 2000 to 15 Oct 2001

The sidewall of the tyre may have been damaged during fitting to steel wheels. If the sidewall is weakened a bulge may be seen prior to the tyre deflating suddenly. If the tyre deflates suddenly control of the vehicle may become difficult.

Fix: Recall the vehicles that are likely to be affected to replace the four tyres on the standard steel road wheels.

1,648 vehicles · built 30 Sep 2009 to 21 May 2010

The footbrake pedal is connected to the master cylinder via the brake pedal pin. It is possible that the retaining clip/locking pin that locks the footbrake pedal pin may not have been installed. If this is the case it is possible that the brake pedal pin may become detached. This will result in an increase in pedal travel and a corresponding increase in stopping distance.

Fix: Recall all affected vehicle and check for presence of retaining clip/locking pin. If found to be missing a new clip/pin will be installed.

5,376 vehicles · built 2 Feb 2010 to 6 Apr 2010

The footbrake pedal is connected to the master cylinder via the brake pedal pin. It is possible that the retaining clip/locking pin that locks the footbrake pedal pin may not have been installed. If this is the case it is possible that the brake pedal pin may become detached. This will result in an increase in pedal travel and a corresponding increase in stopping distance.

Fix: Recall all affected vehicle and check for presence of retaining clip/locking pin. If found to be missing a new clip/pin will be installed.

5,376 vehicles · built 2 Feb 2010 to 6 Apr 2010

Aluminium swarf from the manufacturing process may not have been fully removed from the engine assembly. The swarf may restrict the engine oil passage reducing the lubrication capacity. This may produce an abnormal level of noise and in the worst case may cause the engine to seize.

Fix: Recall the machines that are likely to be affected to inspect the engine oil gallery and where necessary the engine assembly will be replaced.

403 vehicles · built 9 Nov 2009 to 22 Jan 2010

It has been identified that water with a high salt content may enter the bank angle sensor coupler when the rear wheel speed is relatively high due to gaps between the rear fender components. This water can result in corrosion of the coupler terminals which in turn may lead to a failure of the terminal or harness with possible loss of engine power.

Fix: Recalled machines will be fitted with a sponge between the rear fender components to prevent water ingress into the bank angle sensor coupling.

3,589 vehicles · built 5 Apr 2006 to 16 Mar 2009

It has been identified that water with a high salt content may enter the bank angle sensor coupler when the rear wheel speed is relatively high due to gaps between the rear fender components. This water can result in corrosion of the coupler terminals which in turn may lead to a failure of the terminal or harness with possible loss of engine power.

Fix: Recalled machines will be fitted with a sponge between the rear fender components to prevent water ingress into the bank angle sensor coupling.

3,589 vehicles · built 5 Apr 2006 to 17 Mar 2009

Fuel may leak from an injector and/or fuel return pipe resulting in: loss of power illumination of malfunction indicator lamp diesel fuel small smoke and in the worse case fire.

Fix: Recall the vehicles that are likely to be affected to check and if necessary refit the injector and fuel return pipes

407 vehicles · built 17 Nov 2009 to 28 Jan 2010

Water and other liquids may enter the driver's side power window switch and may cause damage switch failure overheating and potentially a fire.

Fix: Recall affected vehicles check switch and wiring if damaged replace and then fit external cover to switch to prevent water ingress.

171,372 vehicles · built 11 Jul 2001 to 31 Jul 2008

The battery positive cable may have been incorrectly assembled and may interfere with the battery box resulting in a short circuit.

Fix: Recall affected machines and fit new battery cable.

667 vehicles · built 25 Oct 2007 to 4 Jun 2008

The battery positive cable may have been incorrectly assembled and may interfere with the battery box resulting in a short circuit.

Fix: Recall affected machines and fit new battery cable.

667 vehicles · built 24 Jan 2008 to 7 May 2008

The battery positive cable may have been incorrectly assembled and may interfere with the battery box resulting in a short circuit.

Fix: Recall affected machines and fit new battery cable.

667 vehicles · built 15 Jul 2008 to 15 Jul 2009

The battery positive cable may have been incorrectly assembled and may interfere with the battery box resulting in a short circuit.

Fix: Recall affected machines and fit new battery cable.

667 vehicles · built 13 Sep 2007 to 20 Sep 2007

The battery positive cable may have been incorrectly assembled and may interfere with the battery box resulting in a short circuit.

Fix: Recall affected machines and fit new battery cable.

667 vehicles · built 10 Aug 2006 to 29 Mar 2007

Directional control could be lost as a result of a weld at the swingarm final drive not being to specification.

Fix: Recall the machines that are likely to be affected to inspect the welds at the swingarm final drive and where necessary replace the swingarm.

57 vehicles · built 17 Aug 2001 to 22 Aug 2001

The rear master cylinder mounting bolts may become loose. In the unlikely event that both mounting bolts become detached the operation and function of the rear brake may be adversely affected.

Fix: Recall the machines that are likely to be affected to inspect and where necessary carry out appropriate repairs.

702 vehicles · built 26 Jan 2009 to 17 Feb 2009

The rear master cylinder mounting bolts may become loose. In the unlikely event that both mounting bolts become detached the operation and function of the rear brake may be adversely affected.

Fix: Recall the machines that are likely to be affected to inspect and where necessary carry out appropriate repairs.

702 vehicles · built 26 May 2008 to 4 Jul 2008

The rear master cylinder mounting bolts may become loose. In the unlikely event that both mounting bolts become detached the operation and function of the rear brake may be adversely affected.

Fix: Recall the machines that are likely to be affected to inspect and where necessary carry out appropriate repairs.

702 vehicles · built 26 May 2008 to 4 Jul 2008

The rear master cylinder mounting bolts may become loose. In the unlikely event that both mounting bolts become detached the operation and function of the rear brake may be adversely affected.

Fix: Recall the machines that are likely to be affected to inspect and where necessary carry out appropriate repairs.

702 vehicles · built 26 Jan 2009 to 17 Feb 2009

The rear master cylinder mounting bolts may become loose. In the unlikely event that both mounting bolts become detached the operation and function of the rear brake may be adversely affected.

Fix: Recall the machines that are likely to be affected to inspect and where necessary carry out appropriate repairs.

702 vehicles · built 26 Jan 2009 to 17 Feb 2009

The rear master cylinder mounting bolts may become loose. In the unlikely event that both mounting bolts become detached the operation and function of the rear brake may be adversely affected.

Fix: Recall the machines that are likely to be affected to inspect and where necessary carry out appropriate repairs.

702 vehicles · built 26 Jan 2009 to 17 Feb 2009

The rear master cylinder mounting bolts may become loose. In the unlikely event that both mounting bolts become detached the operation and function of the rear brake may be adversely affected.

Fix: Recall the machines that are likely to be affected to inspect and where necessary carry out appropriate repairs.

702 vehicles · built 26 May 2008 to 4 Jul 2008

On affected vehicles the handbrake ratchet tooth dimensions are incorrect resulting in a mismatch and incorrect engagement between pawl and ratchet teeth. Consequently the handbrake lever may disengage

Fix: Recall affected vehicles check date stamp on lever and if marked 200709 replace handbrake lever

889 vehicles · built 17 Aug 2009 to 20 Aug 2009

The speed sensor coupler may become corroded due to water infiltration which can cause the transmission of incorrect electrical signals to the speedometer resulting in incorrect speed indication.

Fix: Recall affected machines check coupler for water infiltration and condition of terminal connectors. Depending on the result of this inspection the relevant countermeasure will be applied.

1,619 vehicles · built 10 Oct 2007 to 31 Jul 2008

It has been identified that the handbrake lever ratchet may not latch into position when the handbrake is applied due to the possibility of the internal push rod possibly having suffered damage during assembly. With continued usage the push rod joint can become worn causing the handbrake ratchet mechanism not to latch sufficiently. Should this occur the handbrake will become inoperative.

Fix: Recalled vehicles will have the handbrake mechanism replaced.

24,852 vehicles · built 17 May 2004 to 19 Dec 2005

It has been identified that a fault can occur with the tail position light which if it occurs will cause the light to operate incorrectly so that the illumination falls below the homologation standard.

Fix: Recalled machines will be fitted with a countermeasure tail light unit.

778 vehicles · built 4 Jun 2008 to 1 Aug 2008

It has been identified that during assembly the bank angle sensor bolts were not tightened correctly. Should the bank angle sensor become loose it may cause the engine to stall.

Fix: Recalled machines will have the bank angle sensor bolts checked and re-tightened as necessary.

476 vehicles · built 14 Jan 2008 to 16 Feb 2008

It has been identified that during assembly the bank angle sensor bolts were not tightened correctly. Should the bank angle sensor become loose it may cause the engine to stall.

Fix: Recalled machines will have the bank angle sensor bolts checked and re-tightened as necessary.

476 vehicles · built 9 Jan 2008 to 6 Mar 2008

Parking brake assy; guide plates may separate allowing parking brake cable to move within the guide plates resulting in excess travel at lever and incorrect tension in cables.

Fix: Recall affected vehicles and replace parking brake lever assembly.

157 vehicles · built 4 Jun 2008 to 17 Jun 2008

It has been identified that the coolant water hose retainer may break due to vibration generated at high engine revs resulting in coolant leakage. In the worst case hot coolant may be splashed onto the rider which may result in scalding.

Fix: Recalled machines will have all potentially affected parts replaced with a countermeasure retainer.

2,752 vehicles · built 12 Dec 2007 to 26 Mar 2008

It has been identified that due to heat deterioration of the rubber the power steering feed hose may leak. If ignored loss of power assistance will ensue with the chance that hydraulic oil may leak onto the catalytic converter resulting in the generation of smoke and the potential of fire.

Fix: Recalled vehicles will have the subject hose replaced.

249 vehicles

It has been identified that the possibility exists that the fuel control valve diaphragm within the fuel valve assembly may not have been manufactured to specification. Due to poor adhesion of the rubber to nylon backing material fuel can seep through the nylon fibres to the vented side of the diaphragm. In the worst case fuel can drip slowly from the valve when the machine is stationary with the engine idling.

Fix: Recalled machines will be fitted with a countermeasure fuel valve set.

532 vehicles · built 9 Oct 2006 to 3 Jul 2007

It has been identified that the possibility exists that the fuel control valve diaphragm within the fuel valve assembly may not have been manufactured to specification. Due to poor adhesion of the rubber to nylon backing material fuel can seep through the nylon fibres to the vented side of the diaphragm. In the worst case fuel can drip slowly from the valve when the machine is stationary with the engine idling.

Fix: Recalled machines will be fitted with a countermeasure fuel valve set.

532 vehicles · built 13 Dec 2006 to 20 Jul 2007

It has been identified that the possibility exists that the fuel control valve diaphragm within the fuel valve assembly may not have been manufactured to specification. Due to poor adhesion of the rubber to nylon backing material fuel can seep through the nylon fibres to the vented side of the diaphragm. In the worst case fuel can drip slowly from the valve when the machine is stationary with the engine idling.

Fix: Recalled machines will be fitted with a countermeasure fuel valve set.

532 vehicles · built 30 Nov 2006 to 6 Aug 2007

It has been identified that the possibility exists that the fuel control valve diaphragm within the fuel valve assembly may not have been manufactured to specification. Due to poor adhesion of the rubber to nylon backing material fuel can seep through the nylon fibres to the vented side of the diaphragm. In the worst case fuel can drip slowly from the valve when the machine is stationary with the engine idling.

Fix: Recalled machines will be fitted with a countermeasure fuel valve set.

532 vehicles · built 7 Dec 2006 to 6 Sep 2007

It has been identified that the possibility exists that the fuel control valve diaphragm within the fuel valve assembly may not have been manufactured to specification. Due to poor adhesion of the rubber to nylon backing material fuel can seep through the nylon fibres to the vented side of the diaphragm. In the worst case fuel can drip slowly from the valve when the machine is stationary with the engine idling.

Fix: Recalled machines will be fitted with a countermeasure fuel valve set.

532 vehicles · built 16 Jan 2007 to 28 Sep 2007

It has been identified that the possibility exists that the fuel control valve diaphragm within the fuel valve assembly may not have been manufactured to specification. Due to poor adhesion of the rubber to nylon backing material fuel can seep through the nylon fibres to the vented side of the diaphragm. In the worst case fuel can drip slowly from the valve when the machine is stationary with the engine idling.

Fix: Recalled machines will be fitted with a countermeasure fuel valve set.

532 vehicles · built 17 Mar 2005 to 9 Jun 2005

It has been identified that the possibility exists that the fuel control valve diaphragm within the fuel valve assembly may not have been manufactured to specification. Due to poor adhesion of the rubber to nylon backing material fuel can seep through the nylon fibres to the vented side of the diaphragm. In the worst case fuel can drip slowly from the valve when the machine is stationary with the engine idling.

Fix: Recalled machines will be fitted with a countermeasure fuel valve set.

532 vehicles · built 15 Nov 2006 to 3 Jul 2007

It has been identified that the possibility exists that the fuel control valve diaphragm within the fuel valve assembly may not have been manufactured to specification. Due to poor adhesion of the rubber to nylon backing material fuel can seep through the nylon fibres to the vented side of the diaphragm. In the worst case fuel can drip slowly from the valve when the machine is stationary with the engine idling.

Fix: Recalled machines will be fitted with a countermeasure fuel valve set.

532 vehicles · built 13 Dec 2006 to 23 Jul 2007

It has been identified that the possibility exists that the fuel control valve diaphragm within the fuel valve assembly may not have been manufactured to specification. Due to poor adhesion of the rubber to nylon backing material fuel can seep through the nylon fibres to the vented side of the diaphragm. In the worst case fuel can drip slowly from the valve when the machine is stationary with the engine idling.

Fix: Recalled machines will be fitted with a countermeasure fuel valve set.

532 vehicles · built 13 Dec 2006 to 6 Aug 2007

It has been identified that the possibility exists that the fuel control valve diaphragm within the fuel valve assembly may not have been manufactured to specification. Due to poor adhesion of the rubber to nylon backing material fuel can seep through the nylon fibres to the vented side of the diaphragm. In the worst case fuel can drip slowly from the valve when the machine is stationary with the engine idling.

Fix: Recalled machines will be fitted with a countermeasure fuel valve set.

532 vehicles · built 16 Nov 2006 to 26 Oct 2007

It has been identified that the possibility exists that the fuel control valve diaphragm within the fuel valve assembly may not have been manufactured to specification. Due to poor adhesion of the rubber to nylon backing material fuel can seep through the nylon fibres to the vented side of the diaphragm. In the worst case fuel can drip slowly from the valve when the machine is stationary with the engine idling.

Fix: Recalled machines will be fitted with a countermeasure fuel valve set.

532 vehicles · built 14 Jul 2005 to 29 Mar 2007

The regulator connector within the wiring harness can generate heat due to a poor connection with the terminal wires. This may cause the connector to overheat which could result in the engine cutting out.

Fix: Recall all the affected machines to remove the terminal connector and install a permanent connection by crimping and soldering the wires together.

2,612 vehicles · built 17 Jan 2007 to 17 Jan 2007

The regulator connector within the wiring harness can generate heat due to a poor connection with the terminal wires. This may cause the connector to overheat which could result in the engine cutting out.

Fix: Recall all the affected machines to remove the terminal connector and install a permanent connection by crimping and soldering the wires together.

2,612 vehicles · built 11 Mar 2005 to 5 Apr 2005

The regulator connector within the wiring harness can generate heat due to a poor connection with the terminal wires. This may cause the connector to overheat which could result in the engine cutting out.

Fix: Recall all the affected machines to remove the terminal connector and install a permanent connection by crimping and soldering the wires together.

2,612 vehicles · built 26 Sep 2005 to 10 Jul 2006

The regulator connector within the wiring harness can generate heat due to a poor connection with the terminal wires. This may cause the connector to overheat which could result in the engine cutting out.

Fix: Recall all the affected machines to remove the terminal connector and install a permanent connection by crimping and soldering the wires together.

2,612 vehicles · built 12 Apr 2006 to 13 Sep 2006

The regulator connector within the wiring harness can generate heat due to a poor connection with the terminal wires. This may cause the connector to overheat which could result in the engine cutting out.

Fix: Recall all the affected machines to remove the terminal connector and install a permanent connection by crimping and soldering the wires together.

2,612 vehicles · built 11 Sep 2006 to 31 Jan 2007

It has been identified that; if the handbrake is applied with the release button intentionally or unintentionally depressed there is a small risk that the handbrake may not latch sufficiently to hold the vehicle securely on a slope.

Fix: Recalled vehicles will have the handbrake assembly replaced.

78,524 vehicles · built 13 Sep 2005 to 12 Oct 2007

It is possible for the fuel tank air vent pipe to fail and potentially leak fuel.

Fix: Recall the machines that are likely to be affected to check and where necessary replace the fuel tank.

3,575 vehicles · built 25 Nov 2005 to 31 May 2006

It is possible for the fuel tank air vent pipe to fail and potentially leak fuel.

Fix: Recall the machines that are likely to be affected to check and where necessary replace the fuel tank.

3,575 vehicles · built 14 Dec 2006 to 6 Jul 2007

It is possible for the fuel tank air vent pipe to fail and potentially leak fuel.

Fix: Recall the machines that are likely to be affected to check and where necessary replace the fuel tank.

3,575 vehicles · built 18 Sep 2006 to 16 Jul 2007

It is possible for the fuel tank air vent pipe to fail and potentially leak fuel.

Fix: Recall the machines that are likely to be affected to check and where necessary replace the fuel tank.

3,575 vehicles · built 18 Sep 2006 to 2 Jul 2007

It has been identified that the brake lights may not illuminate when the brake pedal is depressed. Additionally it may not be possible for the driver to release the gear selector from the park(P) position.

Fix: Recalled vehicles will have the brake light switch replaced additionally a new block connector will be fitted which has additional protection against ingress of foreign substances.

601 vehicles · built 2 Feb 2005 to 31 Jul 2006

The fuel pump relay may fail which will result in either the engine not starting or stalling.

Fix: Recall the vehicles that are likely to be affected to check and where necessary place the fuel pump relay.

6,113 vehicles · built 1 May 2005 to 31 May 2005

The fuel pump relay may fail which will result in either the engine not starting or stalling.

Fix: Recall the vehicles that are likely to be affected to check and where necessary place the fuel pump relay.

6,113 vehicles · built 1 May 2005 to 31 May 2005

The fuel pump relay may fail which will result in either the engine not starting or stalling.

Fix: Recall the vehicles that are likely to be affected to check and where necessary place the fuel pump relay.

6,113 vehicles · built 1 May 2005 to 31 May 2005

It has been established that when the rear seat is occupied the deformation of the seat back may cause a brief interference between a protection plate and an electrical connector. This can result in the main fuse blowing causing the engine to cut out.

Fix: Recalled vehicles will have an additional plastic cover placed over the subject electrical connector.

569 vehicles · built 1 Sep 2005 to 11 Sep 2005

It has been identified that the front suspension ball joints may separate causing loss of control.

Fix: Recalled machines will have the front suspension ball joints replaced with quality assured items.

20 vehicles

It is possible that the front and or rear wheel rim nuts were not correctly tightened at the factory which could result in loosening of the nuts and continued riding in this situation could result in wheel rim stud damage.

Fix: Recall the vehicles that are likely to be affected to check and where necessary tighten the nuts to specification.

3,536 vehicles · built 1 Jan 2005 to 27 Nov 2006

There is a possibility that a brake pipe nut on the rear brake system may be incorrectly torqued which may lead to loss of brake fluid and loss of brake efficiency

Fix: Recall affected machines and check and if required reapply correct torque to brake pipe nut

840 vehicles

The electrical power steering warning lamp may illuminate and power assistance to the steering will be lost. The driver will not experience any symptoms prior to the failure.

Fix: The electric power steering control unit will be tested and replaced as necessary

8,872 vehicles · built 1 Sep 2005 to 1 Feb 2006

It has been identified that the engine may fail to start or may stall and fail to restart. This situation is caused by the presence of water residue from the tank testing procedure being left on the fuel pump wiring connector block. This situation can result in electrolytic corrosion of the connector terminals which may then break thus interrupting the electrical supply to the fuel pump with subsequent loss of fuel pressure.

Fix: Recalled vehicles will be checked for the presence of corrosion and or water on the fuel pump connector block. Should this situation be found the fuel pump assembly will be replaced.

3,038 vehicles · built 2 May 2006 to 28 Jun 2006

Insufficient contact between the terminals of the headlamp connector may lead to the headlamp failure.

Fix: Recall the vehicles that are likely to be affected and fit new wiring loom and connectors

192 vehicles · built 4 Apr 2005 to 11 Jul 2005

Insufficient contact between the terminals of the headlamp connector may lead to the headlamp failure.

Fix: Recall the vehicles that are likely to be affected and fit new wiring loom and connectors

192 vehicles · built 15 Sep 2005 to 31 Oct 2005

The engine may hesitate or cut out due to air accumulating in the fuel strainer which is then drawn in by the high pressure fuel pump. This in turn results in low fuel pressure leading to hesitation illuminating MIL lamp on and possible stalling.

Fix: Recall the vehicles that are likely to be affected and fit a redesigned fuel strainer.

1,296 vehicles · built 10 Mar 2005 to 17 Jan 2006

As the user of the machine downshifts it can be possible for reverse gear to unexpectedly engage without the use of the Reverse Assist Lever.

Fix: Recall the machines that are likely to be affected and install a kit of parts to the gearbox which will prevent the above situation occurring.

40 vehicles · built 1 Jan 2004 to 31 Dec 2005

In certain conditions it is possible for contaminated water to penetrate into the ignition coil causing the internal components to corrode. This can result in hard starting poor engine performance and in extreme cases cause the engine to cut out.

Fix: Recall the machines that are likely to be affected and fit a countermeasure ignition coil.

8,585 vehicles

In certain conditions it is possible for contaminated water to penetrate into the ignition coil causing the internal components to corrode. This can result in hard starting poor engine performance and in extreme cases cause the engine to cut out.

Fix: Recall the machines that are likely to be affected and fit a countermeasure ignition coil.

8,585 vehicles

In certain conditions it is possible for contaminated water to penetrate into the ignition coil causing the internal components to corrode. This can result in hard starting poor engine performance and in extreme cases cause the engine to cut out.

Fix: Recall the machines that are likely to be affected and fit a countermeasure ignition coil.

8,585 vehicles

It is possible for the rubber sealing boots which protect the tie rod ends from contamination and loss of lubricant to become dislodged from the joint resulting in rapid wear and possible separation. If the joint separates steering control will be lost.

Fix: Recall the vehicles that are likely to be affected and replace the four tie rod ends.

3,546 vehicles · built 1 Jan 2003 to 29 Jul 2005

It is possible for the rubber sealing boots which protect the tie rod ends from contamination and loss of lubricant to become dislodged from the joint resulting in rapid wear and possible separation. If the joint separates steering control will be lost.

Fix: Recall the vehicles that are likely to be affected and replace the four tie rod ends.

3,546 vehicles · built 1 Jan 2003 to 29 Jul 2006

It is possible for the rubber sealing boots which protect the tie rod ends from contamination and loss of lubricant to become dislodged from the joint resulting in rapid wear and possible separation. If the joint separates steering control will be lost.

Fix: Recall the vehicles that are likely to be affected and replace the four tie rod ends.

3,546 vehicles · built 1 Jan 2003 to 29 May 2005

It has been identified that on affected machines equipped with a CBS - combined braking system the height of the lip seal within the Proportional Control Valve (PCV) unit may be incorrect which may result in brake fluid leakage. Should the machine be used in this condition the rear brake may eventually become inoperative.

Fix: Potentially affected machines will be recalled inspected and rectified if necessary using a countermeasure Proportional Control Valve.

8,687 vehicles · built 1 Jan 2003 to 31 Dec 2003

It has been identified that on affected machines equipped with a CBS - combined braking system the height of the lip seal within the Proportional Control Valve (PCV) unit may be incorrect which may result in brake fluid leakage. Should the machine be used in this condition the rear brake may eventually become inoperative.

Fix: Potentially affected machines will be recalled inspected and rectified if necessary using a countermeasure Proportional Control Valve.

8,687 vehicles · built 1 Jan 2003 to 31 Dec 2003

It has been identified that on affected machines equipped with a CBS - combined braking system the height of the lip seal within the Proportional Control Valve (PCV) unit may be incorrect which may result in brake fluid leakage. Should the machine be used in this condition the rear brake may eventually become inoperative.

Fix: Potentially affected machines will be recalled inspected and rectified if necessary using a countermeasure Proportional Control Valve.

8,687 vehicles · built 1 Jan 2004 to 31 Dec 2004

It has been identified that on affected machines equipped with a CBS - combined braking system the height of the lip seal within the Proportional Control Valve (PCV) unit may be incorrect which may result in brake fluid leakage. Should the machine be used in this condition the rear brake may eventually become inoperative.

Fix: Potentially affected machines will be recalled inspected and rectified if necessary using a countermeasure Proportional Control Valve.

8,687 vehicles · built 1 Jan 2002 to 31 Dec 2002

It has been identified that on affected machines equipped with a CBS - combined braking system the height of the lip seal within the Proportional Control Valve (PCV) unit may be incorrect which may result in brake fluid leakage. Should the machine be used in this condition the rear brake may eventually become inoperative.

Fix: Potentially affected machines will be recalled inspected and rectified if necessary using a countermeasure Proportional Control Valve.

8,687 vehicles · built 1 Jan 2002 to 31 Dec 2002

It has been identified that on affected machines equipped with a CBS - combined braking system the height of the lip seal within the Proportional Control Valve (PCV) unit may be incorrect which may result in brake fluid leakage. Should the machine be used in this condition the rear brake may eventually become inoperative.

Fix: Potentially affected machines will be recalled inspected and rectified if necessary using a countermeasure Proportional Control Valve.

8,687 vehicles · built 1 Jan 2002 to 31 Dec 2002

It has been identified that on affected machines equipped with a CBS - combined braking system the height of the lip seal within the Proportional Control Valve (PCV) unit may be incorrect which may result in brake fluid leakage. Should the machine be used in this condition the rear brake may eventually become inoperative.

Fix: Potentially affected machines will be recalled inspected and rectified if necessary using a countermeasure Proportional Control Valve.

8,687 vehicles · built 1 Jan 2002 to 31 Dec 2002

It has been identified that on affected machines equipped with a CBS - combined braking system the height of the lip seal within the Proportional Control Valve (PCV) unit may be incorrect which may result in brake fluid leakage. Should the machine be used in this condition the rear brake may eventually become inoperative.

Fix: Potentially affected machines will be recalled inspected and rectified if necessary using a countermeasure Proportional Control Valve.

8,687 vehicles · built 1 Jan 2002 to 31 Dec 2002

It has been identified that on affected machines equipped with a CBS - combined braking system the height of the lip seal within the Proportional Control Valve (PCV) unit may be incorrect which may result in brake fluid leakage. Should the machine be used in this condition the rear brake may eventually become inoperative.

Fix: Potentially affected machines will be recalled inspected and rectified if necessary using a countermeasure Proportional Control Valve.

8,687 vehicles · built 1 Jan 2004 to 31 Dec 2004

It has been identified that on affected machines equipped with a CBS - combined braking system the height of the lip seal within the Proportional Control Valve (PCV) unit may be incorrect which may result in brake fluid leakage. Should the machine be used in this condition the rear brake may eventually become inoperative.

Fix: Potentially affected machines will be recalled inspected and rectified if necessary using a countermeasure Proportional Control Valve.

8,687 vehicles · built 1 Jan 2003 to 31 Dec 2003

It has been identified that on affected machines equipped with a CBS - combined braking system the height of the lip seal within the Proportional Control Valve (PCV) unit may be incorrect which may result in brake fluid leakage. Should the machine be used in this condition the rear brake may eventually become inoperative.

Fix: Potentially affected machines will be recalled inspected and rectified if necessary using a countermeasure Proportional Control Valve.

8,687 vehicles · built 1 Jan 2004 to 31 Dec 2004

It has been identified that on affected machines equipped with a CBS - combined braking system the height of the lip seal within the Proportional Control Valve (PCV) unit may be incorrect which may result in brake fluid leakage. Should the machine be used in this condition the rear brake may eventually become inoperative.

Fix: Potentially affected machines will be recalled inspected and rectified if necessary using a countermeasure Proportional Control Valve.

8,687 vehicles · built 1 Jan 2002 to 31 Dec 2002

It has been identified that on affected machines equipped with a CBS - combined braking system the height of the lip seal within the Proportional Control Valve (PCV) unit may be incorrect which may result in brake fluid leakage. Should the machine be used in this condition the rear brake may eventually become inoperative.

Fix: Potentially affected machines will be recalled inspected and rectified if necessary using a countermeasure Proportional Control Valve.

8,687 vehicles · built 1 Jan 2003 to 31 Dec 2003

It has been identified that on affected machines equipped with a CBS - combined braking system the height of the lip seal within the Proportional Control Valve (PCV) unit may be incorrect which may result in brake fluid leakage. Should the machine be used in this condition the rear brake may eventually become inoperative.

Fix: Potentially affected machines will be recalled inspected and rectified if necessary using a countermeasure Proportional Control Valve.

8,687 vehicles · built 1 Jan 2002 to 31 Dec 2002

It has been identified that on affected machines equipped with a CBS - combined braking system the height of the lip seal within the Proportional Control Valve (PCV) unit may be incorrect which may result in brake fluid leakage. Should the machine be used in this condition the rear brake may eventually become inoperative.

Fix: Potentially affected machines will be recalled inspected and rectified if necessary using a countermeasure Proportional Control Valve.

8,687 vehicles · built 1 Jan 2004 to 31 Dec 2004

It has been identified that on affected machines equipped with a CBS - combined braking system the height of the lip seal within the Proportional Control Valve (PCV) unit may be incorrect which may result in brake fluid leakage. Should the machine be used in this condition the rear brake may eventually become inoperative.

Fix: Potentially affected machines will be recalled inspected and rectified if necessary using a countermeasure Proportional Control Valve.

8,687 vehicles · built 1 Jan 2004 to 31 Dec 2004

It has been identified that on affected machines equipped with a CBS - combined braking system the height of the lip seal within the Proportional Control Valve (PCV) unit may be incorrect which may result in brake fluid leakage. Should the machine be used in this condition the rear brake may eventually become inoperative.

Fix: Potentially affected machines will be recalled inspected and rectified if necessary using a countermeasure Proportional Control Valve.

8,687 vehicles · built 1 Jan 2003 to 31 Dec 2003

The battery ground line connector within the wiring harness may overheat due to insufficient capacity of the connector. The result will be a bad connection and an open circuit which will affect the operation of the fuel pump and the bank angle sensor which may cause the engine to cut out.

Fix: Recall all the motorcycles that are likely to be affected and fit a new wiring harness.

2,873 vehicles · built 1 Dec 2002 to 1 Dec 2004

It has been identified that on affected machines equipped with a CBS - combined braking system the height of the lip seal within the Proportional Control Valve (PCV) unit may be incorrect which may result in brake fluid leakage. Should the machine be used in this condition the rear brake may eventually become inoperative.

Fix: Potentially affected machines will be recalled inspected and rectified if necessary using a countermeasure Proportional Control Valve.

8,687 vehicles · built 1 Jan 2004 to 31 Dec 2004

Some of the frame welds are not to the manufacturers specification which in could lead to cracking of the affected welded joints. In the worst case the welded area could break resulting in rear suspension or lower cross member separation.

Fix: Recall the machines that are likely to be affected. Any repairs will consist will consist of reinforcement of the welds where it is identified during the initial inspection that the weld bead shape is incorrect. A new counter-measure frame will be installed if it is identified that a reinforcement weld cannot be applied.

501 vehicles · built 1 Feb 2003 to 1 Feb 2003

Some of the frame welds are not to the manufacturers specification which in could lead to cracking of the affected welded joints. In the worst case the welded area could break resulting in rear suspension or lower cross member separation.

Fix: Recall the machines that are likely to be affected. Any repairs will consist will consist of reinforcement of the welds where it is identified during the initial inspection that the weld bead shape is incorrect. A new counter-measure frame will be installed if it is identified that a reinforcement weld cannot be applied.

501 vehicles · built 1 Feb 2002 to 1 Feb 2002

Some of the frame welds are not to the manufacturers specification which in could lead to cracking of the affected welded joints. In the worst case the welded area could break resulting in rear suspension or lower cross member separation.

Fix: Recall the machines that are likely to be affected. Any repairs will consist will consist of reinforcement of the welds where it is identified during the initial inspection that the weld bead shape is incorrect. A new counter-measure frame will be installed if it is identified that a reinforcement weld cannot be applied.

501 vehicles · built 1 Feb 2001 to 1 Feb 2001

There are two scenarios from essentially one defect in that the washer for the side stand spring bolt does not have sufficient hardness and may deform. This deformation could cause the side bolt to flex and fracture during side stand operation. In this scenario the side stand would not remain in the retracted position which would be obvious to the operator. In the second scenario remembering the side stand is fitted with an ignition cut-off system if the side stand pivot bolt corrodes the corrosion may allow the side stand to retract but later with vibration drop. If this happens the engine could cut-out without warning.

Fix: Recall the vehicles that are likely to be affected and fit countermeasure washer and new spring bolt and nut.

113 vehicles · built 9 Jul 2001 to 28 Aug 2001

Due to repeated use of the main stand the welded nut on the stand bracket may become detached. The stand could then potentially become completely detached from the machine.

Fix: Recall likely to be affected machines which will be modified in the following way. 1. 2001 machines. Inspect the condition of the main stand brackets replace the stand bolts and fit additional washers and lock nuts. 2. 2002/03/04 machines. Replace the main stand brackets and bolts and fit additional washers and lock nuts.

905 vehicles · built 9 Mar 2001 to 28 May 2004

Due to repeated use of the main stand the welded nut on the stand bracket may become detached. The stand could then potentially become completely detached from the machine.

Fix: Recall likely to be affected machines which will be modified in the following way. 1. 2001 machines. Inspect the condition of the main stand brackets replace the stand bolts and fit additional washers and lock nuts. 2. 2002/03/04 machines. Replace the main stand brackets and bolts and fit additional washers and lock nuts.

905 vehicles · built 9 Mar 2001 to 28 May 2004

Due to repeated use of the main stand the welded nut on the stand bracket may become detached. The stand could then potentially become completely detached from the machine.

Fix: Recall likely to be affected machines which will be modified in the following way. 1. 2001 machines. Inspect the condition of the main stand brackets replace the stand bolts and fit additional washers and lock nuts. 2. 2002/03/04 machines. Replace the main stand brackets and bolts and fit additional washers and lock nuts.

905 vehicles · built 9 Mar 2001 to 28 May 2004

Due to repeated use of the main stand the welded nut on the stand bracket may become detached. The stand could then potentially become completely detached from the machine.

Fix: Recall likely to be affected machines which will be modified in the following way. 1. 2001 machines. Inspect the condition of the main stand brackets replace the stand bolts and fit additional washers and lock nuts. 2. 2002/03/04 machines. Replace the main stand brackets and bolts and fit additional washers and lock nuts.

905 vehicles · built 9 Mar 2001 to 28 May 2004

Due to repeated use of the main stand the welded nut on the stand bracket may become detached. The stand could then potentially become completely detached from the machine.

Fix: Recall likely to be affected machines which will be modified in the following way. 1. 2001 machines. Inspect the condition of the main stand brackets replace the stand bolts and fit additional washers and lock nuts. 2. 2002/03/04 machines. Replace the main stand brackets and bolts and fit additional washers and lock nuts.

905 vehicles · built 9 Mar 2001 to 28 May 2004

On certain machines due to an incorrect specification of the wire core material used and the possible incorrect routing of the wiring harness there is a possibility of poor durability which can cause an open circuit. Should this occur the engine could stall and the lighting system become inoperative.

Fix: Potentially affected machines will be recalled and a countermeasure wiring harness fitted.

1,624 vehicles · built 31 May 2003 to 19 Jan 2004

An incorrectly welded pivot piece on the side stand may prevent the side stand cut out switch from operating.

Fix: Recall likely to be affected machines and inspect the side stand where necessary a quality assured side stand will be fitted.

986 vehicles · built 16 Dec 2002 to 12 May 2004

An incorrectly welded pivot piece on the side stand may prevent the side stand cut out switch from operating.

Fix: Recall likely to be affected machines and inspect the side stand where necessary a quality assured side stand will be fitted.

986 vehicles · built 16 Dec 2002 to 12 May 2004

An incorrectly welded pivot piece on the side stand may prevent the side stand cut out switch from operating.

Fix: Recall likely to be affected machines and inspect the side stand where necessary a quality assured side stand will be fitted.

590 vehicles · built 20 Feb 2003 to 7 Apr 2004

An incorrectly welded pivot piece on the side stand may prevent the side stand cut out switch from operating.

Fix: Recall likely to be affected machines and inspect the side stand where necessary a quality assured side stand will be fitted.

590 vehicles · built 20 Feb 2003 to 7 Apr 2004

An incorrectly welded pivot piece on the side stand may prevent the side stand cut out switch from operating.

Fix: Recall likely to be affected machines and inspect the side stand where necessary a quality assured side stand will be fitted.

590 vehicles · built 20 Feb 2003 to 7 Apr 2004

It has been identified that a wiring harness located in the boot is not adequately protected and is therefore susceptible to damage. Should damage occur on e or more of the electrical functions fed by that harness may be rendered inoperative.

Fix: Likely to be affected vehicles will be recalled at which time the subject wiring harness will be protected by the fitment of a corrugated tube.

16,685 vehicles · built 2 Oct 2003 to 30 Jun 2004

Due to the possibility of a transistor failure in the multiplex control system the instrument panel lights may fail.

Fix: Affected vehicles will be recalled and the affected part replaced.

2,737 vehicles · built 1 Jul 1998 to 1 Jul 1999

The connecting rod push rod end may suffer from corrosion and this could cause binding and sticking of the rear brake pedal. Continued use of the brake in this condition may result in fracture of the connecting rod end which could result in loss of rear braking force.

Fix: Recall affected machines and replace connecting rod with one made of steel instead of aluminium.

4,197 vehicles · built 17 Feb 2003 to 23 Jul 2003

The connecting rod push rod end may suffer from corrosion and this could cause binding and sticking of the rear brake pedal. Continued use of the brake in this condition may result in fracture of the connecting rod end which could result in loss of rear braking force.

Fix: Recall affected machines and replace connecting rod with one made of steel instead of aluminium.

4,197 vehicles · built 9 Oct 2003 to 12 Jul 2004

On certain machines the Fuel Tank die stamping does not meet manufacturing specifications.

Fix: Recall affected machines inspect fuel tank to determine if it needs to be replaced. If the inspection identifies a problem a countermeasure fuel tank will be fitted

93 vehicles · built 1 May 2003 to 1 May 2003

On certain machines the Fuel Tank die stamping does not meet manufacturing specifications.

Fix: Recall affected machines inspect fuel tank to determine if it needs to be replaced. If the inspection identifies a problem a countermeasure fuel tank will be fitted

93 vehicles · built 1 May 2003 to 1 May 2003

Due to a speedometer computer programme error the possibility exists that the speedometer may indicate a slower than actual speed.

Fix: Recalled machines will be fitted with a countermeasure speedometer.

1,408 vehicles · built 1 May 2004 to 1 May 2004

Dipped beam headlights may malfunction either when switched on or during driving.

Fix: Recall likely to be affected vehicles and replace the headlight switch with a modified part. Additionally the terminal for dipped beam operation within the wiring harness will also be changed in order to rectify any heat damage that may have occurred.

44,055 vehicles · built 5 Oct 1999 to 30 Aug 2000

Dipped beam headlights may malfunction either when switched on or during driving.

Fix: Recall likely to be affected vehicles and replace the headlight switch with a modified part. Additionally the terminal for dipped beam operation within the wiring harness will also be changed in order to rectify any heat damage that may have occurred.

44,055 vehicles · built 8 Jun 2001 to 20 Dec 2001

Dipped beam headlights may malfunction either when switched on or during driving.

Fix: Recall likely to be affected vehicles and replace the headlight switch with a modified part. Additionally the terminal for dipped beam operation within the wiring harness will also be changed in order to rectify any heat damage that may have occurred.

44,055 vehicles · built 22 Oct 1999 to 23 Feb 2000

Dipped beam headlights may malfunction either when switched on or during driving.

Fix: Recall likely to be affected vehicles and replace the headlight switch with a modified part. Additionally the terminal for dipped beam operation within the wiring harness will also be changed in order to rectify any heat damage that may have occurred.

44,055 vehicles · built 28 Jun 2000 to 1 Oct 2001

Dipped beam headlights may malfunction either when switched on or during driving.

Fix: Recall likely to be affected vehicles and replace the headlight switch with a modified part. Additionally the terminal for dipped beam operation within the wiring harness will also be changed in order to rectify any heat damage that may have occurred.

44,055 vehicles · built 6 Jul 2001 to 21 Sep 2001

Dipped beam headlights may malfunction either when switched on or during driving.

Fix: Recall likely to be affected vehicles and replace the headlight switch with a modified part. Additionally the terminal for dipped beam operation within the wiring harness will also be changed in order to rectify any heat damage that may have occurred.

44,055 vehicles · built 5 Oct 1999 to 30 Aug 2000

An out of specification weld on the rear brake pedal may fail. In the worst case this could cause the brake to be ineffective when the pedal is applied.

Fix: Recall potentially affected machines and fit a new rear brake pedal.

697 vehicles · built 17 Mar 2003 to 7 Nov 2003

A combination of incorrect clearances and road vibration could result in the fracture of the lower handlebar holder fixing bolts. This could affect the directional control of the motorcycle.

Fix: Countermeasure parts have been produced and will be fitted to all affected machines.

905 vehicles

A combination of incorrect clearances and road vibration could result in the fracture of the lower handlebar holder fixing bolts. This could affect the directional control of the motorcycle.

Fix: Countermeasure parts have been produced and will be fitted to all affected machines.

905 vehicles

A combination of incorrect clearances and road vibration could result in the fracture of the lower handlebar holder fixing bolts. This could affect the directional control of the motorcycle.

Fix: Countermeasure parts have been produced and will be fitted to all affected machines.

905 vehicles

A combination of incorrect clearances and road vibration could result in the fracture of the lower handlebar holder fixing bolts. This could affect the directional control of the motorcycle.

Fix: Countermeasure parts have been produced and will be fitted to all affected machines.

905 vehicles

The frame welds do not meet manufacturing specifications. High loads created when riding on rough road surfaces or over pot holes can cause the affected welds to crack. In the worst case the welded area could break resulting in rear suspension collapse or lower cross member separation.

Fix: Recall affected machines for inspection. Any repairs will consist of reinforcement of the welds and where cracks are identified during the initial inspection a new countermeasure frame will be installed.

120 vehicles · built 1 Mar 2002 to 10 Sep 2002

The frame welds do not meet manufacturing specifications. High loads created when riding on rough road surfaces or over pot holes can cause the affected welds to crack. In the worst case the welded area could break resulting in rear suspension collapse or lower cross member separation.

Fix: Recall affected machines for inspection. Any repairs will consist of reinforcement of the welds and where cracks are identified during the initial inspection a new countermeasure frame will be installed.

120 vehicles · built 1 Mar 2002 to 10 Sep 2002

The electrical wire harness may become damaged by burrs on the left upper frame tube. Damage to the harness may cause a short circuit which could stop the engine without warning.

Fix: All potentially affected machines will undergo an inspection and repair to remove the burrs. Protective tubing will be installed at the affected area of the main wire harness and the harness will be renewed if it is found to be damaged.

570 vehicles

The rear seat belt may suffer poor retraction due to a broken webbing spool. A loose seat belt may not provide sufficient restraint to avoid injury in an impact.

Fix: Examine all seat belts including the front ones and replace any that have damaged spools. Fit a guide clip to the seat belts where the spool is undamaged.

21,667 vehicles · built 1 Feb 1996 to 13 Jul 1998

It is possible that the tyre inner side wall may have been damaged during the tyre/wheel balance identification process. In the worst case the tyre could deflate when the car is being driven.

Fix: Examine tyre side walls and replace any tyres found to have been damaged as a result of the wheel balancing operation.

288 vehicles · built 3 Mar 2003 to 12 Mar 2003

It is possible that the tyre inner side wall may have been damaged during the tyre/wheel balance identification process. In the worst case the tyre could deflate when the car is being driven.

Fix: Examine tyre side walls and replace any tyres found to have been damaged as a result of the wheel balancing operation.

288 vehicles · built 3 Mar 2003 to 12 Mar 2003

The rear number plate bracket may fracture.

Fix: A reinforcement bracket will be installed on all potentially affected machines. Where cracks are found in the original equipment number plate bracket a new bracket will also be fitted.

172 vehicles · built 9 Jul 2001 to 10 Jan 2002

The rear wheel spoke may fracture.

Fix: Fit a new design of rear wheel.

590 vehicles

Due to the shape of the oil pan there is a possibility that under certain road and riding conditions it may make contact with a road projection such as a Sleeping Policeman or kerb. Any such contact may cause damage. In the worst case engine oil may leak from the damaged area onto the rear tyre.

Fix: Fit a redesigned engine oil pan.

1,096 vehicles · built 21 Mar 2002 to 5 Jul 2002

Due to the shape of the oil pan there is a possibility that under certain road and riding conditions it may make contact with a road projection such as a Sleeping Policeman or kerb. Any such contact may cause damage. In the worst case engine oil may leak from the damaged area onto the rear tyre.

Fix: Fit a redesigned engine oil pan.

1,096 vehicles · built 21 Mar 2002 to 8 Feb 2002

Electrical contacts within the ignition switch wear prematurely. This can eventually cause the engine to stall without warning.

Fix: Fit a new ignition switch.

53,175 vehicles

Electrical contacts within the ignition switch wear prematurely. This can eventually cause the engine to stall without warning.

Fix: Fit a new ignition switch.

53,175 vehicles

Electrical contacts within the ignition switch wear prematurely. This can eventually cause the engine to stall without warning.

Fix: Fit a new ignition switch.

53,175 vehicles

Electrical contacts within the ignition switch wear prematurely. This can eventually cause the engine to stall without warning.

Fix: Fit a new ignition switch.

53,175 vehicles

Electrical contacts within the ignition switch wear prematurely. This can eventually cause the engine to stall without warning.

Fix: Fit a new ignition switch.

53,175 vehicles

The brake/stop lights may not function due to oil contamination of the switch.

Fix: Replace the brake light switch and remove all traces of oil from the switch pad.

101 vehicles · built 1 Jan 2000 to 29 Mar 2002

Due to improper filter installation in the fuel pump unit rubber cover the stainless steel filter material may interfere with the aluminium steel fuel tank body through inlet holes in the rubber cover. In turn natural moisture contamination within the fuel tank body may cause galvanic corrosion. In time this corrosion may progress to the point where the tank may become perforated and cause fuel leakage.

Fix: Recall affected machines and fit rubber cover to fuel pump to prevent interference between fuel tank body and filter material. Additionally any fuel tank with evidence of corrosion will be replaced.

450 vehicles · built 1 Jan 2001 to 31 Dec 2001

The screw clips on the filler tube connecting the fuel filler pipe to the fuel tank may not be correctly installed. The tube may not therefore be securely fixed to the tank and/or pipe. This could permit fuel to leak from the tank in the event of a severe rear end impact.

Fix: Affected vehicles are being recalled to check for correct installation of the fuel filler tube clips. Any clip not properly installed will be retorqued correctly.

4,601 vehicles

The screw clips on the filler tube connecting the fuel filler pipe to the fuel tank may not be correctly installed. The tube may not therefore be securely fixed to the tank and/or pipe. This could permit fuel to leak from the tank in the event of a severe rear end impact.

Fix: Affected vehicles are being recalled to check for correct installation of the fuel filler tube clips. Any clip not properly installed will be retorqued correctly.

4,601 vehicles

There is a possibility that the brake pedal lock pin which ensures a positive connection of the brake pedal to the braking system may be incorrectly installed. In such cases it is possible that excessive free play in the brake pedal can occur leading to incorrect brake pedal operation. The clutch may also be similarly affected.

Fix: Recall affected vehicles to check for correct installation of the lock pins. If either lock pin is not correctly installed the pin will be re-installed correctly.

3,694 vehicles · built 27 Nov 2000 to 24 Apr 2001

There is a possibility that the brake pedal lock pin which ensures a positive connection of the brake pedal to the braking system may be incorrectly installed. In such cases it is possible that excessive free play in the brake pedal can occur leading to incorrect brake pedal operation. The clutch may also be similarly affected.

Fix: Recall affected vehicles to check for correct installation of the lock pins. If either lock pin is not correctly installed the pin will be re-installed correctly.

3,694 vehicles · built 27 Nov 2000 to 24 Apr 2001

The crankshaft pulse rotor may develop stress cracks causing ignition loss and the engine to stop.

Fix: Recall affected motorcycles and fit a new crankshaft pulse rotor which has improved shape and strength.

100 vehicles

The crankshaft pulse rotor may develop stress cracks causing ignition loss and the engine to stop.

Fix: Recall affected motorcycles and fit a new crankshaft pulse rotor which has improved shape and strength.

100 vehicles

The engine stop switch contact springs do not meet specification. Under certain riding conditions such as rough or bumpy roads the engine may misfire or stop.

Fix: Recall affected motorcycles and fit a quality assured engine stop switch.

70 vehicles · built 1 Jan 2001 to 31 Jan 2001

The fuel injection return hose may of been installed with an excessive bend in its routing. This could create excessive pressure on the hose joint not designed for high pressure and result in fuel leakage.

Fix: Affected machines are being recalled to have the fuel return hose re-position.

450 vehicles · built 1 Jan 2000 to 31 Dec 2000

When the clutch lever is released but the clutch not fully engaged clutch disc judder can occur at high engine RPM when performing rapid style racing starts. The resultant stress can cause the clutch outer to fail which may result in several large pieces separating from the clutch outer which may cause rear wheel lock the engine to stop and the risk of engine oil leakage due to crankcase damage.

Fix: Recall affected machines for the installation of an improved clutch outer and clutch lift lever shaft anti-judder spring spring seat and friction disc.

4,098 vehicles · built 1 Jan 2000 to 31 Dec 2000

When the clutch lever is released but the clutch not fully engaged clutch disc judder can occur at high engine RPM when performing rapid style racing starts. The resultant stress can cause the clutch outer to fail which may result in several large pieces separating from the clutch outer which may cause rear wheel lock the engine to stop and the risk of engine oil leakage due to crankcase damage.

Fix: Recall affected machines for the installation of an improved clutch outer and clutch lift lever shaft anti-judder spring spring seat and friction disc.

4,098 vehicles · built 1 Jan 2000 to 31 Dec 2000

The flexible fuel feed hose may incur internal damage when the petrol tank is lifted during routine maintenance. A damaged pipe may subsequently leak and cause a fire risk.

Fix: Recall affected motorcycles and fit a longer fuel pipe to provide an additional margin when the tank is lifted.

4,007 vehicles · built 1 Jan 2000 to 31 Dec 2000

There is a possibility that the rear suspension lower arm bolt could break due to improper heat treatment. Vehicle handling and control would be reduced.

Fix: Recall affected vehicles and replace lower arm suspension bolts with quality assured type.

2,327 vehicles · built 10 Mar 1999 to 19 Oct 1999

There is a possibility that the rear suspension lower arm bolt could break due to improper heat treatment. Vehicle handling and control would be reduced.

Fix: Recall affected vehicles and replace lower arm suspension bolts with quality assured type.

2,327 vehicles · built 10 Mar 1999 to 19 Oct 1999

The charging circuit regulator/rectifier assembly does not have adequate heat radiating capacity. Under continuous use conditions the assembly may overheat and cause heat damage to the regulator circuit diode. This may cause further heat increase and in the worst case may cause the resin casing to melt or catch fire.

Fix: Recall all affected motorcycles and fit a modified regulator/rectifier assembly

1,540 vehicles

The charging circuit regulator/rectifier assembly does not have adequate heat radiating capacity. Under continuous use conditions the assembly may overheat and cause heat damage to the regulator circuit diode. This may cause further heat increase and in the worst case may cause the resin casing to melt or catch fire.

Fix: Recall all affected motorcycles and fit a modified regulator/rectifier assembly

1,540 vehicles

The charging circuit regulator/rectifier assembly does not have adequate heat radiating capacity. Under continuous use conditions the assembly may overheat and cause heat damage to the regulator circuit diode. This may cause further heat increase and in the worst case may cause the resin casing to melt or catch fire.

Fix: Recall all affected motorcycles and fit a modified regulator/rectifier assembly

1,540 vehicles

Under certain hard braking conditions the PCV (Proportion Control Valve) setting allows inappropriate brake force to be applied to the rear wheels. In these circumstances this may cause locking of the rear wheels leading to possible vehicle instability.

Fix: Recall affected vehicles and replace PCV with a modified unit.

12,711 vehicles · built 1 Jan 1999 to 31 Dec 2000

Under certain hard braking conditions the PCV (Proportion Control Valve) setting allows inappropriate brake force to be applied to the rear wheels. In these circumstances this may cause locking of the rear wheels leading to possible vehicle instability.

Fix: Recall affected vehicles and replace PCV with a modified unit.

12,711 vehicles · built 1 Jan 1999 to 31 Dec 2000

A bolt in the transmission can loosen and fall out disengaging the transmission from the differential. If this condition occurs while the vehicle is being driven it could cause an unexpected loss of drive. If the vehicle is stopped with the transmission in the PARK position and the parking brake is not engaged the vehicle could move unexpectedly.

Fix: Affected vehicles are being recalled to have an updated sealing bolt and O-ring installed.

1,187 vehicles · built 1 Jan 1996 to 31 Dec 1999

Certain vehicles were manufactured with front lower ball joints that may prematurely wear out and in the worst case separate from the front knuckle. If separation occurs then loss of steering control may happen.

Fix: Affected vehicles are being recalled to have both front lower ball joint assemblies replaced.

4,370 vehicles · built 1 Jan 1996 to 31 Dec 1997

Certain vehicles were manufactured with front lower ball joints that may prematurely wear out and in the worst case separate from the front knuckle. If separation occurs then loss of steering control may happen.

Fix: Affected vehicles are being recalled to have both front lower ball joint assemblies replaced.

4,370 vehicles · built 1 Jan 1996 to 31 Dec 1997

Certain vehicles were manufactured with front lower ball joints that may prematurely wear out and in the worst case separate from the front knuckle. If separation occurs then loss of steering control may happen.

Fix: Affected vehicles are being recalled to have both front lower ball joint assemblies replaced.

4,370 vehicles · built 1 Jan 1996 to 31 Dec 1997

Potential chafing of the A/C wiring harness due to inappropriate routing. This can lead to a short circuit.

Fix: Affected vehicles are being recalled to have the A/C wiring harness re-routed and additional protection added. If any wire insulation is worn through and the copper is exposed the harness will be replaced.

2,358 vehicles · built 1 Jan 1995 to 31 Dec 1997

Potential chafing of the A/C wiring harness due to inappropriate routing. This can lead to a short circuit.

Fix: Affected vehicles are being recalled to have the A/C wiring harness re-routed and additional protection added. If any wire insulation is worn through and the copper is exposed the harness will be replaced.

2,358 vehicles · built 1 Jan 1995 to 31 Dec 1997

The transmission shift cable lock pin may become ineffective. In consequence the gear lever position may not match the actual gear position selected in the transmission.

Fix: Recall the affected vehicles and replace the lock pin with a modified type.

6,788 vehicles · built 1 Jan 1992 to 31 Mar 1994

The transmission shift cable lock pin may become ineffective. In consequence the gear lever position may not match the actual gear position selected in the transmission.

Fix: Recall the affected vehicles and replace the lock pin with a modified type.

6,788 vehicles · built 1 Jan 1992 to 31 Mar 1994

The transmission shift cable lock pin may become ineffective. In consequence the gear lever position may not match the actual gear position selected in the transmission.

Fix: Recall the affected vehicles and replace the lock pin with a modified type.

6,788 vehicles · built 1 Jan 1992 to 31 Mar 1994